Proceedings Volume 9561

Thin Films for Solar and Energy Technology VII

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Proceedings Volume 9561

Thin Films for Solar and Energy Technology VII

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Volume Details

Date Published: 12 October 2015
Contents: 6 Sessions, 11 Papers, 9 Presentations
Conference: SPIE Optics + Photonics for Sustainable Energy 2015
Volume Number: 9561

Table of Contents

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Table of Contents

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  • Front Matter: Volume 9561
  • Simulation, Modelling, Testing, and Metrology
  • Perovskites
  • Materials and Processes
  • Light Management
  • Poster Session
Front Matter: Volume 9561
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Front Matter: Volume 9561
This PDF file contains the front matter associated with SPIE Proceedings Volume 9561, including the Title Page, Copyright information, Table of Contents, Authors, and Conference Committee listing.
Simulation, Modelling, Testing, and Metrology
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Combined optical-electrical finite-element simulations of thin-film solar cells: preliminary results
Tom H. Anderson, Muhammad Faryad, Tom G. Mackay, et al.
A two-dimensional finite-element model was developed to simulate both the optical and electrical characteristics of thin-film, p-i-n junction, solar cells. For a preliminary assessment of the model’s capabilities, one or more p-i-n junctions were allowed to fill the region between the front and back surfaces; the semiconductor layers were taken to be made from mixtures of three different alloys of hydrogenated amorphous silicon; empirical relationships between the complex-valued relative optical permittivity and the bandgap were used; a transparent-conducting oxide layer was taken to be attached to the front surface of the solar cell; and a metallic reflector, which may be periodically corrugated, was supposed to be attached to the back surface. First the frequency-domain Maxwell postulates were solved in order to determine the absorption of solar photons and the subsequent generation of electron-hole pairs, with the AM1.5G solar spectrum taken to represent the incident solar flux. Next, the drift-diffusion equations were solved to track the evolution of electron and hole densities to a steady state. Preliminary numerical results from our model indicate that by increasing the number of p-i-n junctions from one to three, the solar-cell efficiency may be increased. The efficiency may be further increased by incorporating a periodically-corrugated back reflector, as opposed to a flat back reflector, in the case of a single p-i-n junction solar cell. We plan to apply the two-dimensional finite-element model for more complicated solar cells.
Theoretical limits of the multistacked 1D and 2D microstructured inorganic solar cells
Emre Yengel, Hakan Karaagac, Logeeswaran VJ, et al.
Recent studies in monocrystalline semiconductor solar cells are focused on mechanically stacking multiple cells from different materials to increase the power conversion efficiency. Although, the results show promising increase in the device performance, the cost remains as the main drawback. In this study, we calculated the theoretical limits of multistacked 1D and 2D microstructered inorganic monocrstalline solar cells. This system is studied for Si and Ge material pair. The results show promising improvements in the surface reflection due to enhanced light trapping caused by photon-microstructures interactions. The theoretical results are also supported with surface reflection and angular dependent power conversion efficiency measurements of 2D axial microwall solar cells. We address the challenge of cost reduction by proposing to use our recently reported mass-manufacturable fracture-transfer- printing method which enables the use of a monocrystalline substrate wafer for repeated fabrication of devices by consuming only few microns of materials in each layer of devices. We calculated thickness dependent power conversion efficiencies of multistacked Si/Ge microstructured solar cells and found the power conversion efficiency to saturate at 26% with a combined device thickness of 30 μm. Besides having benefits of fabricating low-cost, light weight, flexible, semi-transparent, and highly efficient devices, the proposed fabrication method is applicable for other III-V materials and compounds to further increase the power conversion efficiency above 35% range.
On the broadband continuous excitation of surface-plasmon-polariton waves in an amorphous silicon solar cell (Presentation Recording)
Currently, the surface-plasmon-polariton (SPP) waves can be excited only at certain wavelength and certain incidence angle. It is remarkably noticed that the wavenumber of the SPP waves decreases as the incident wavelength increases. This stands against the continuous excitation of SPP waves at certain incidence angle using a practical grating configuration. We hypothesized that the theoretical modeling of SPP waves guided by the interface of a dielectric grating and a metal will help to solve that problem. The aim of the study is to prove that the proposed grating/metal configuration has propensity of guiding SPP waves of relative wavenumber that increases as the incident electromagnetic wavelength increases. This may enable the continuous excitation of SPP waves. The successful attempt of proving the aim of this study will validate the excitation of SPP waves at certain incidence angle but at wider range of incident wavelength. This result will have a great impact on the communication and energy harvesting applications. The rigorous coupled wave analysis (RCWA) is used to solve the Maxwell equations in its differential form. The Newton-Raphson method is used to solve the dispersion equation at the grating/metal interface for the SPP wavenumber. This provides the wavenumber of the SPP waves that can propagate at the grating metal interface. A study for the SPP wave energy decay will also be made through the calculation of the Poynting vector, and show that the propagating SPP waves decay away from the grating/metal interface, which infers the surfacing property of the propagating waves.
Perovskites
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Novel materials for stable perovskite solar cells (Presentation Recording)
Organic-inorganic perovskites are quickly overrunning research activities in new materials for cost-effective and high-efficiency photovoltaic technologies. Since the first demonstration from Kojima and co-workers in 2009, several perovskite-based solar cells have been reported and certified with rapidly improving power conversion efficiency. Recent reports demonstrate that perovskites can compete with the most efficient inorganic materials, while they still allow processing from solution as potential advantage to deliver a cost-effective solar technology. Compare to the impressive progress in power conversion efficiency, stability studies are rather poor and often controversial. An intrinsic complication comes from the fact that the stability of perovskite solar cells is strongly affected by any small difference in the device architecture, preparation procedure, materials composition and testing procedure. In the present talk we will focus on the stability of perovskite solar cells in working condition. We will discuss a measuring protocol to extract reliable and reproducible ageing data. We will present new materials and preparation procedures which improve the device lifetime without giving up on high power conversion efficiency.
Investigation of degradation mechanisms of perovskite-based photovoltaic devices using laser beam induced current mapping
Zhaoning Song, Suneth C. Watthage, Adam B. Phillips, et al.
Solution processed thin film photovoltaic devices incorporating organohalide perovskites have progressed rapidly in recent years and achieved energy conversion efficiencies greater than 20%. However, an important issue limiting their commercialization is that device efficiencies often drop within the first few hundred hours of operation. To explore the origin of the device degradation and failure in perovskite solar cells, we investigated the spatial uniformity of current collection at different stages of aging using two-dimensional laser beam induced current (LBIC) mapping. We validated that the local decomposition of the perovskite material is likely due to interactions with moisture in the air by comparing photocurrent collection in perovskite devices that were maintained in different controlled environments. We show that the addition of a poly(methyl methacrylate)/single-wall carbon nanotube (PMMA/SWCNT) encapsulation layer prevents degradation of the device in moist air. This suggests a route toward perovskite solar cells with improved operational stability and moisture resistance.
Materials and Processes
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Robust measurement of thin-film photovoltaic modules exhibiting light-induced transients
Michael G. Deceglie, Timothy J. Silverman, Bill Marion, et al.
Light-induced changes to the current-voltage characteristic of thin-film photovoltaic modules (i.e. light-soaking effects) frustrate the repeatable measurement of their operating power. We describe best practices for mitigating, or stabilizing, light-soaking effects for both CdTe and CIGS modules to enable robust, repeatable, and relevant power measurements. We motivate the practices by detailing how modules react to changes in different stabilization methods. We also describe and demonstrate a method for validating alternative stabilization procedures, such as those relying on forward bias in the dark. Reliable measurements of module power are critical for qualification testing, reliability testing, and power rating.
Sol-gel deposition and plasma treatment of intrinsic, aluminum-doped, and gallium-doped zinc oxide thin films as transparent conductive electrodes
Zhaozhao Zhu, Trent Mankowski, Kaushik Balakrishnan, et al.
Zinc oxide and aluminum/gallium-doped zinc oxide thin films were deposited via sol-gel spin-coating technique. Employing plasma treatment as alternative to post thermal annealing, we found that the morphologies of these thin films have changed and the sheet resistances have been significantly enhanced. These plasma-treated thin films also show very good optical properties, with transmittance above 90% averaged over the visible wavelength range. Our best aluminum/gallium-doped zinc oxide thin films exhibit sheet resistances (Rs) of ~ 200 Ω/sq and ~ 150 Ω/sq, respectively.
Cd-Zn-O-S alloys for optimal buffer layers in thin-film photovoltaics (Presentation Recording)
Joel B. Varley, Xiaoqing He, Neil Mackie, et al.
Advances in thin-film photovoltaics have largely focused on modifying the absorber layer(s), while the choices for other layers in the solar cell stack have remained somewhat limited. In particular, cadmium sulfide (CdS) is widely used as the buffer layer in typical record devices utilizing absorbers like Cu(In,Ga)Se2 (CIGSe) or Cu2ZnSnS4 (CZTS) despite leading to a loss of solar photocurrent due to its band gap of 2.4 eV. While different buffers such as Zn(S,O,OH) are beginning to become competitive with CdS, the identification of additional wider-band gap alternatives with electrical properties comparable to or better than CdS is highly desirable. Here we use hybrid density functional calculations to characterize CdxZn1-xOyS1-y candidate buffer layers in the quaternary phase space composed by Cd, Zn, O, and S. We focus on the band gaps and band offsets of the alloys to assess strategies for improving absorption losses from conventional CdS buffers while maintaining similar conduction band offsets known to facilitate good device performance. We also consider additional criteria such as lattice matching to identify regions in the composition space that may provide improved epitaxy to CIGSe and CZTS absorbers. Lastly, we incorporate our calculated alloy properties into device model simulations of typical CIGSe devices to identify the CdxZn1-xOyS1-y buffer compositions that lead to the best performance. This work performed under the auspices of the U.S. Department of Energy by Lawrence Livermore National Laboratory under Contract DE-AC52-07NA27344 and funded by the Department of Energy office of Energy Efficiency and Renewable Energy (EERE) through the SunShot Bridging Research Interactions through collaborative Development Grants in Energy (BRIDGE) program.
Eco-friendly spray coating of organic solar cells through water-based nanoparticles ink (Presentation Recording)
Jeroen Stryckers, Lien D'Olieslaeger, Jean Manca, et al.
Ultrasonic spray coating is currently proven to be a reliable, flexible and cost efficient fabrication method for printed electronics [1-2]. Ultrasonic nozzles are by design especially well-suited to deposit nano-suspension dispersions. Due to the ultrasonic vibration of the nozzle, droplets having a median diameter of 20 μm are created in a homogeneous droplet cloud and directed towards the substrate. When one prepares an ink having the right wetting properties, thin and homogeneous layers, fully covering the surface, can be achieved. Together with conjugated polymer nanoparticles (NPs), emerging as a new class of nanomaterials, [3] it opens possibilities towards eco-friendly roll-to-roll processing of state-of-the-art organic bulk heterojunction solar cells. A ultrasonic spray coater was used to print the conjugated polymer NP layers under different conditions. A first optimization of the spray coater settings (flow rate, spray speed and temperature) and the ink formulation (water and co-solvent mixture and NP content) was performed for polystyrene particles dissolved in a water-ethanol mixture. As a next step, the low bandgap donor polymer poly[9-(1-octylnonyl)-9H-carbazole-2,7-diyl]-2,5-thiophenediyl-2,1,3-benzothiadiazole-4,7-diyl-2,5-thiophene-diyl] (PCDTBT) [4] and the fullerene acceptor phenyl-C71-butyric acid methyl ester (PCBM[70]) were combined in a water-based blend NP dispersion which was prepared using the mini-emulsion technique. [5,6] Optical Microscopy, profilometry and Scanning Electron Microscopy (SEM) are performed to study the roughness, surface structure, thickness and coverage of the spray coated layers. Finally the printed NP layers are integrated in organic bulk heterojunction solar cells and compared to spin coated reference devices.
A novel method for mapping open-circuit voltage in solar cells with nanoscale resolution (Presentation Recording)
Elizabeth Tennyson, Joseph Garrett, Jesse A. Frantz, et al.
The electrical characteristics of thin-film compound semiconductor solar cells have been successfully probed by scanning probe microscopy. Nevertheless, a direct relationship between the measured signals and the figures of merit that define the device performance is still missing. Here we present a novel method to image and spatially resolve the Voc of solar cells with truly nanoscale resolution (<100 nm), based on a variant of illuminated Kelvin probe force microscopy (KPFM) [1]. We map the Voc by measuring the difference between the contact potential difference under illumination and in the dark, which is equal to the photo-generated voltage of the device (and is proportional to the Fermi level splitting). We complement our new metrology by applying scanning photocurrent microscopy using near-field scanning microscopy (NSOM) probes as a local source of excitation to image local variations in Jsc within the material, also with nanoscale resolution. Further, we spatially and spectrally resolve the external quantum efficiency (EQE) within the devices, also with nanoscale resolution, while mimicking the power density operation conditions of real devices [2]. Combined, these new tools provide a complete picture of the local optoelectric characteristics of PV devices, including an indirect measurement of the centers for non-radiative recombination, and a direct mapping of the local collection properties of the material, respectively. We apply our novel metrology to polycrystalline solar cells, where we find Voc local variations of >200 mV. [1] E.M. Tennyson et al., Nature Commun., in review; [2] M.S. Leite et al., ACS Nano. 11, 11883 (2014).
Light Management
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Light absorption enhancement in elliptical nanohole array for photovoltaic application
Zihuan Xia, Yonggang Wu, Yongdong Pan, et al.
We propose an elliptical silicon nanohole (SiNH) array for broadband light absorption in thin film silicon solar cells. Our analysis shows that this architecture is capable of increasing the ultimate efficiency of a thin film silicon solar cell by 17.6 % in comparison to that of the circular SiNH array with the same fill fraction. Lattice symmetry breaking and extension of the irreducible Brillouin zone are responsible for the enhancement of the absorption.
Efficiency enhancement of semitransparent organic solar cells by using printed dielectric mirrors (Presentation Recording)
Carina Bronnbauer, Karen K. Forberich, Fei Guo, et al.
Building integrated thin film solar cells are a strategy for future eco-friendly power generation. Such solar cells have to be semi-transparent, long-term stable and show the potential to be fabricated by a low-cost production process. Organic photovoltaics are a potential candidate because an absorber material with its main absorption in the infrared spectral region where the human eye is not sensitive can be chosen. We can increase the number of absorbed photons, at the same time, keep the transparency almost constant by using a dielectric, wavelength-selective mirror. The mirror reflects only in the absorption regime of the active layer material and shows high transparencies in the spectral region around 550 nm where the human eye is most sensitive. We doctor bladed a fully solution processed dielectric mirror at low temperatures below 80 °C. Both inks, which are printed alternatingly are based on nanoparticles and have a refractive index of 1.29 or 1.98, respectively, at 500 nm. The position and the intensity of the main reflection peak can be easily shifted and thus adjusted to the solar cell absorption spectrum. Eventually, the dielectric mirror was combined with different organic solar cells. For instance, the current increases by 20.6 % while the transparency decreases by 23.7 % for the low band gap absorber DPP and silver nanowires as top electrode. Moreover we proved via experiment and optical simulations, that a variation of the active layer thickness and the position of the main reflection peak affect the transparency and the increase in current.
Poster Session
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Simple one step spray process for CuInS2 / In2S3 heterojunctions on flexible substrates for photovoltaic applications
Titu Thomas, K. Rajeev Kumar, C. Sudha Kartha, et al.
Flexible semiconducting devices such as solar cells and displays have been a recent attraction. Unlike heavy, brittle glass substrates, plastics and metallic foils have advantage of flexibility. They also have added advantages like good thermal stability and high melting point. In this paper we present a very simple method for the growth of Copper Indium Sulphide (CIS) films by depositing merely Indium Sulphide (InS) directly over the Cu foil using simple and economical chemical spray pyrolysis technique. The effects of volume of precursor solution on structural and morphological properties of the films were studied. Finally trials on heterojunctions with a structure of Cu foil/CIS/InS/Ag were also employed. Further improvement on heterojunction is expected by optimizing the morphological and structural properties of the film.
Characterization of Cu2ZnSnS4 thin films prepared by the sulfurization of co-sputtered metal precursors
Mohamed Abusnina, Mohammad Matin, Helio Moutinho, et al.
In this work, we report on the synthesis and characterization of Cu2ZnSnS4 (CZTS) thin films prepared by annealing of co-sputtered metal precursors in sulfur atmosphere. Radio-frequency magnetron sputtering was applied to deposit the metal layers from single metal targets on Mo-coated soda-lime glass substrates. The chemical composition of the precursors was controlled by varying the sputtering working power, resulting in films with various compositions. X-ray fluorescence was used to determine the elemental concentration of these metal films. The metal precursors were then converted into CZTS in a tube furnace using different sulfurization conditions to investigate the effect of the annealing process on the properties of the final CZTS films. Film structural characterization and phase identification results were supported by X-ray diffraction (XRD) and Raman spectroscopy. Surface and cross-sectional film morphology was carried out by scanning electron microscopy (SEM). For the sulfurized films, significant Sn loss was noticed. However, the loss of Sn was successfully controlled by depositing precursors with an excess of Sn. After optimizing the composition of the metal precursor, XRD and Raman scattering results revealed single-phase CZTS films without clear signs of secondary phases. SEM showed improved morphology in the form of dense structures and smooth surfaces for the films sulfurized at 600°C. Our first solar cell, based on a CZTS film originating from a precursor sulfurized at 550°C for 60 min, showed an open-circuit voltage of 471 mV, a short-circuit current density of 9.92 mA/cm-2, a fill factor of 36.9%, and an efficiency of 1.72%.
Device characteristics of antenna-coupled metal-insulator-metal diodes (rectenna) using Al2O3, TiO2, and Cr2O3 as insulator layer for energy harvesting applications
Antenna-coupled metal-insulator-metal devices are most potent candidate for future energy harvesting devices. The reason for that they are ultra-high speed devices that can rectify the electromagnetic radiation at high frequencies. In addition to their speed, they are also small devices that can have more number of devices in unit area. In this work, it is aimed design and develop a device which can harvest and detect IR radiation.
The electrodeposition of multilayers on a polymeric substrate in flexible organic photovoltaic solar cells
Andre F. S. Guedes, Vilmar P. Guedes, Monica L. Souza, et al.
Flexible organic photovoltaic solar cells have drawn intense attention due to their advantages over competing solar cell technologies. The method utilized to deposit as well as to integrate solutions and processed materials, manufacturing organic solar cells by the Electrodeposition System, has been presented in this research. In addition, we have demonstrated a successful integration of a process for manufacturing the flexible organic solar cell prototype and we have discussed on the factors that make this process possible. The maximum process temperature was 120°C, which corresponds to the baking of the active polymeric layer. Moreover, the new process of the Electrodeposition of complementary active layer is based on the application of voltage versus time in order to obtain a homogeneous layer with thin film. This thin film was not only obtained by the electrodeposition of PANI-X1 on P3HT/PCBM Blend, but also prepared in perchloric acid solution. Furthermore, these flexible organic photovoltaic solar cells presented power conversion efficiency of 12% and the inclusion of the PANI-X1 layer reduced the effects of degradation on these organic photovoltaic panels induced by solar irradiation. Thus, in the Scanning Electron Microscopy (SEM), these studies have revealed that the surface of PANI-X1 layers is strongly conditioned by the dielectric surface morphology.