Proceedings Volume 9064

Health Monitoring of Structural and Biological Systems 2014

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Proceedings Volume 9064

Health Monitoring of Structural and Biological Systems 2014

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Volume Details

Date Published: 9 May 2014
Contents: 20 Sessions, 77 Papers, 0 Presentations
Conference: SPIE Smart Structures and Materials + Nondestructive Evaluation and Health Monitoring 2014
Volume Number: 9064

Table of Contents

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Table of Contents

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  • Front Matter: Volume 9064
  • Nonlinear Guided Waves and Other Nonlinear Techniques
  • SHM of Civil Infrastructure: Bridge Monitoring
  • SHM of Composites: Experiment and Modeling
  • Biomedical Applications
  • Emerging and Futuristic Techniques/Instruments
  • Vibration-Based SHM
  • Guided Waves for SHM: Noncontact Techniques
  • EMI-Based SHM for Aerospace Applications
  • Guided Waves for SHM-Modeling Aspects
  • EMI-Based SHM and Practical Considerations
  • Guided Waves for SHM of Composites
  • Modeling Aspects: Deterministic and Stochastic
  • Nonlinear SHM Techniques and Modeling
  • Civil Infrastructure: Pipe, Rail, Concrete, and Building
  • Metamaterial II
  • Guided Waves for SHM in Aerospace Applications I
  • Guided Waves for SHM in Aerospace Applications II
  • Guided Wave-Based SHM and Other Advanced Techniques I
  • Poster Session
Front Matter: Volume 9064
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Front Matter: Volume 9064
This PDF file contains the front matter associated with SPIE Proceedings Volume 9064, including the Title Page, Copyright information, Table of Contents, and Conference Committee listing.
Nonlinear Guided Waves and Other Nonlinear Techniques
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Nonlinear damage detection in composite structures using bispectral analysis
Francesco Ciampa, Simon Pickering, Gennaro Scarselli, et al.
Literature offers a quantitative number of diagnostic methods that can continuously provide detailed information of the material defects and damages in aerospace and civil engineering applications. Indeed, low velocity impact damages can considerably degrade the integrity of structural components and, if not detected, they can result in catastrophic failure conditions. This paper presents a nonlinear Structural Health Monitoring (SHM) method, based on ultrasonic guided waves (GW), for the detection of the nonlinear signature in a damaged composite structure. The proposed technique, based on a bispectral analysis of ultrasonic input waveforms, allows for the evaluation of the nonlinear response due to the presence of cracks and delaminations. Indeed, such a methodology was used to characterize the nonlinear behaviour of the structure, by exploiting the frequency mixing of the original waveform acquired from a sparse array of sensors. The robustness of bispectral analysis was experimentally demonstrated on a damaged carbon fibre reinforce plastic (CFRP) composite panel, and the nonlinear source was retrieved with a high level of accuracy. Unlike other linear and nonlinear ultrasonic methods for damage detection, this methodology does not require any baseline with the undamaged structure for the evaluation of the nonlinear source, nor a priori knowledge of the mechanical properties of the specimen. Moreover, bispectral analysis can be considered as a nonlinear elastic wave spectroscopy (NEWS) technique for materials showing either classical or non-classical nonlinear behaviour.
Linear and nonlinear characterization of limestone rock using a non-collinear ultrasonic wave mixing
Characterization of dolomitic limestone rock is presented using linear and nonlinear ultrasonic approaches. The linear approach is based upon the concept of complex moduli, which is estimated using ultrasonic dilatational and shear phase velocity measurements and the corresponding attenuations. The nonlinear approach is based upon noncollinear wave mixing, involving mixing of two dilatational waves. Criteria were used to assure that the detected scattered wave originated via wave interaction in the limestone and not from nonlinearities in the testing equipment. These criteria included frequency and propagating direction of the resultant scattered wave, and the time-of-flight separation between the two primary waves and the resulting scattered wave. Three cases of non-collinear interaction of two longitudinal waves are presented and discussed including one that requires only access to a plane surface of the stone test sample.
Fatigue damage localization using time-domain features extracted from nonlinear Lamb waves
Ming Hong, Zhongqing Su, Ye Lu, et al.
Nonlinear guided waves are sensitive to small-scale fatigue damage that may hardly be identified by traditional techniques. A characterization method for fatigue damage is established based on nonlinear Lamb waves in conjunction with the use of a piezoelectric sensor network. Theories on nonlinear Lamb waves for damage detection are first introduced briefly. Then, the ineffectiveness of using pure frequency-domain information of nonlinear wave signals for locating damage is discussed. With a revisit to traditional gross-damage localization techniques based on the time of flight, the idea of using temporal signal features of nonlinear Lamb waves to locate fatigue damage is introduced. This process involves a time-frequency analysis that enables the damage-induced nonlinear signal features, which are either undiscernible in the original time history or uninformative in the frequency spectrum, to be revealed. Subsequently, a finite element modeling technique is employed, accounting for various sources of nonlinearities in a fatigued medium. A piezoelectric sensor network is configured to actively generate and acquire probing Lamb waves that involve damageinduced nonlinear features. A probability-based diagnostic imaging algorithm is further proposed, presenting results in diagnostic images intuitively. The approach is experimentally verified on a fatigue-damaged aluminum plate, showing reasonably good accuracy. Compared to existing nonlinear ultrasonics-based inspection techniques, this approach uses a permanently attached sensor network that well accommodates automated online health monitoring; more significantly, it utilizes time-domain information of higher-order harmonics from time-frequency analysis, and demonstrates a great potential for quantitative characterization of small-scale damage with improved localization accuracy.
Development of a wireless nonlinear wave modulation spectroscopy (NWMS) sensor node for fatigue crack detection
Peipei Liu, Suyoung Yang, Hyung Jin Lim, et al.
Fatigue crack is one of the main culprits for the failure of metallic structures. Recently, it has been shown that nonlinear wave modulation spectroscopy (NWMS) is effective in detecting nonlinear mechanisms produced by fatigue crack. In this study, an active wireless sensor node for fatigue crack detection is developed based on NWMS. Using PZT transducers attached to a target structure, ultrasonic waves at two distinctive frequencies are generated, and their modulation due to fatigue crack formation is detected using another PZT transducer. Furthermore, a reference-free NWMS algorithm is developed so that fatigue crack can be detected without relying on history data of the structure with minimal parameter adjustment by the end users. The algorithm is embedded into FPGA, and the diagnosis is transmitted to a base station using a commercial wireless communication system. The whole design of the sensor node is fulfilled in a low power working strategy. Finally, an experimental verification has been performed using aluminum plate specimens to show the feasibility of the developed active wireless NWMS sensor node.
Nonlinear effect of debonding of wafer type piezoelectric actuator on the behaviour of Lamb wave
Nitesh P. Yelve, Mira Mitra, P. M. Mujumdar
In Lamb wave based techniques for damage detection, Piezoelectric Wafer (PW) transducers are often used for actuating Lamb wave. They offer advantages such as portability and, cost effectiveness. However, because of prolonged use, excessive voltage supply, or improper bonding onto the host structure, these PW actuators may get partially debonded from the host structure. In this paper, the nonlinear effect of this debonding on the behavior of Lamb wave manifested in the form of higher harmonics, is studied both experimentally and through Finite Element (FE) simulation. Augmented Lagrangian algorithm is used in FE simulation to solve the contact problem at the breathing debond. Three higher harmonics are observed in the experiments and also in the FE simulation. Morlet wavelet transform is implemented in the study for time-frequency analysis and the results are reported in the paper. Nonlinearity parameter β obtained from fundamental and second harmonics in the experiments and the simulation, is found to be increasing with increase in the debonding area. This shows that actuator debonding produces contact nonlinearity and thereby induces higher harmonics in the Lamb wave. Therefore, in damage detection using Lamb wave based nonlinear techniques, the higher harmonics produced may get influenced by the false higher harmonics produced by actuator debonding, leading to incorrect results. Also these false higher harmonics resulting from actuator debonding may show illusory presence of defect in a pristine material, if bonding of the actuator is not taken care of properly.
SHM of Civil Infrastructure: Bridge Monitoring
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Evaluation of post-tensioning of a curved continuous girder using long-gauge fiber optic sensors
Streicker Bridge is a pedestrian bridge on the Princeton University campus. It consists of a main span and four curved continuous girders (legs). The main span and the southeast leg of the bridge are equipped with fiber optic strain and temperature sensors, allowing the bridge to also function as an on-campus laboratory for the Structural Health Monitoring research group. Parallel sensors were embedded at critical cross-sections in the deck prior to the pouring of concrete. The deck of the southeast leg experienced early age cracking within a few days of concrete pouring, which was detected by the strain sensors. Post-tensioning was then performed and it is assumed that it closed off the cracks. Evaluation of post-tensioning forces is complex due to the existence of the cracks, and this paper researches a procedure to estimate the post-tensioning forces at cracked and uncracked locations. The obtained post-tensioning forces were compared to design forces and conclusions regarding the status of post-tensioning were made. This is important as it gives information on the actual health condition and performance of the structure. It also provides information on the safety of the structure. The objective of this paper is to present a methodology for the evaluation of the post-tensioning force along the deck based on strain measurements. The monitoring system, results, data analysis method, and conclusions regarding the bridge health condition and performance are presented in this paper.
A new approach for structural health monitoring by applying anomaly detection on strain sensor data
Konstantinos Trichias, Richard Pijpers, Erik Meeuwissen
Structural Health Monitoring (SHM) systems help to monitor critical infrastructures (bridges, tunnels, etc.) remotely and provide up-to-date information about their physical condition. In addition, it helps to predict the structure’s life and required maintenance in a cost-efficient way. Typically, inspection data gives insight in the structural health. The global structural behavior, and predominantly the structural loading, is generally measured with vibration and strain sensors. Acoustic emission sensors are more and more used for measuring global crack activity near critical locations. In this paper, we present a procedure for local structural health monitoring by applying Anomaly Detection (AD) on strain sensor data for sensors that are applied in expected crack path. Sensor data is analyzed by automatic anomaly detection in order to find crack activity at an early stage. This approach targets the monitoring of critical structural locations, such as welds, near which strain sensors can be applied during construction and/or locations with limited inspection possibilities during structural operation. We investigate several anomaly detection techniques to detect changes in statistical properties, indicating structural degradation. The most effective one is a novel polynomial fitting technique, which tracks slow changes in sensor data. Our approach has been tested on a representative test structure (bridge deck) in a lab environment, under constant and variable amplitude fatigue loading. In both cases, the evolving cracks at the monitored locations were successfully detected, autonomously, by our AD monitoring tool.
Bridge condition assessment from dynamic response collected using wireless sensor networks
A. K. M. Anwarul Islam, Hiwa F. Hamid, Frank Li
We propose dynamic response based condition assessment of prestressed box beam (PSBB) bridges that will be more realistic and cost-efficient. The hypothesis includes that the dynamic response is a sensitive indicator of the physical integrity and condition of a structure. We deployed two wireless sensor networks for collecting the real-time dynamic response of a 25-year old PSBB bridge under trucks with variable loads and speeds. The dynamic response of the bridge at its newest condition was collected from FE simulations of its 3-D FE models mimicking field conditions. The FE model was validated using experimental and theoretical methods. We used Fast Fourier Transform and peak-picking method to determine peak amplitudes and their corresponding fundamental frequencies at its newest and current condition. The analyses interestingly indicate a 37% reduction in its fundamental frequency over a 25-year service life. This reduction has been correlated to its current visual inspection to develop application software for quick and efficient condition assessment of PSBB bridges. The research outcome will provide an efficient and cost-effective solution for bridge inspection and maintenance.
Bridge load rating from dynamic response collected using wireless sensor networks
We propose a method for load rating of prestressed box beam (PSBB) bridges based on their dynamic response collected using wireless sensor networks (WSNs). The hypothesis includes that the health of a bridge is associated with its vibration signatures. We deployed two WSNs on a 25-year old PSBB bridge, and ran trucks with variable loads and speeds for collecting its real-time dynamic response at current condition. We also performed FE simulations of 3-D bridge models under vehicular loads to acquire the representative dynamic response at its newest condition. We validated the bridge model by field testing and numerical analysis. We used Fast Fourier Transform and peak-picking algorithms to find maximum peak amplitudes and their corresponding frequencies. We calculated the in-service stiffness of the bridge to determine its load rating, which resembles the actual load rating of the bridge. The application software developed from this research can instantly determine the load rating of a PSBB bridge by collecting its real-time dynamic response. The research outcome will help reduce bridge maintenance costs and increase public safety.
SHM of Composites: Experiment and Modeling
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Instantaneous wavenumber estimation for damage quantification in layered plate structures
Olivier Mesnil, Cara A. C. Leckey, Massimo Ruzzene
Guided wavefield detection is at the basis of a number of promising techniques for the identification and the characterization of damage in plate structures. Among the processing techniques proposed, the estimation of instantaneous and local wavenumbers can lead to effective metrics that quantify the extent of delaminations in composite plates. This paper illustrates the application of instantaneous and local wavenumber damage quantification techniques for high frequency guided wave interrogation. The proposed methodologies can be considered as first steps towards a hybrid structural health monitoring/ nondestructive evaluation approach for damage assessment in composites.
Characterisation of CFRP surface contamination by laser induced fluorescence
The application of Carbon Fibre Reinforced Polymers (CFRP) in aeronautics has been increasing. The CFRP elements are joint using rivets and adhesive bonding. The reliability of the bonding limits the use of adhesive bonding for primary aircraft structures, therefore it is important to assess the bond quality. The performance of adhesive bonds depends on the physico-chemical properties of the adhered surfaces. This research is focused on characterization of surfaces before bonding. In-situ examination of large surface materials, determine the group of methods that are preferred. The analytical methods should be non-destructive, enabling large surface analysis in relatively short time. In this work a spectroscopic method was tested that can be potentially applied for surface analysis. Four cases of surface condition were investigated that can be encountered either in the manufacturing process or during aircraft service. The first case is related to contamination of CFRP surface with hydraulic fluid. This fluid reacts with water forming a phosphoric acid that can etch the CFRP. Second considered case was related to silicone-based release agent contamination. These agents are used during the moulding process of composite panels. Third case involved moisture content in CFRP. Moisture content lowers the adhesion quality and leads to reduced performance of CFRP resulting in reduced performance of the adhesive bond. The last case concentrated on heat damage of CFRP. It was shown that laser induced fluorescence method can be useful for non-destructive evaluation of CFRP surface and some of the investigated contaminants can be easily detected.
A nonlocal finite difference scheme for simulation of wave propagation in 2D models with reduced numerical dispersion
A. Martowicz, M. Ruzzene, W. J. Staszewski, et al.
The work deals with the reduction of numerical dispersion in simulations of wave propagation in solids. The phenomenon of numerical dispersion naturally results from time and spatial discretization present in a numerical model of mechanical continuum. Although discretization itself makes possible to model wave propagation in structures with complicated geometries and made of different materials, it inevitably causes simulation errors when improper time and length scales are chosen for the simulations domains. Therefore, by definition, any characteristic parameter for spatial and time resolution must create limitations on maximal wavenumber and frequency for a numerical model. It should be however noted that expected increase of the model quality and its functionality in terms of affordable wavenumbers, frequencies and speeds should not be achieved merely by denser mesh and reduced time integration step. The computational cost would be simply unacceptable. The authors present a nonlocal finite difference scheme with the coefficients calculated applying a Fourier series, which allows for considerable reduction of numerical dispersion. There are presented the results of analyses for 2D models, with isotropic and anisotropic materials, fulfilling the planar stress state. Reduced numerical dispersion is shown in the dispersion surfaces for longitudinal and shear waves propagating for different directions with respect to the mesh orientation and without dramatic increase of required number of nonlocal interactions. A case with the propagation of longitudinal wave in composite material is studied with given referential solution of the initial value problem for verification of the time-domain outcomes. The work gives a perspective of modeling of any type of real material dispersion according to measurements and with assumed accuracy.
Biomedical Applications
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On the use of EMI for the assessment of dental implant stability
The achievement and the maintenance of dental implant stability are prerequisites for the long-term success of the osseointegration process. Since implant stability occurs at different stages, it is clinically required to monitor an implant over time, i.e. between the surgery and the placement of the artificial tooth. In this framework, non-invasive tests able to assess the degree of osseointegration are necessary. In this paper, the electromechanical impedance (EMI) method is proposed to monitor the stability of dental implants. A 3D finite element model of a piezoceramic transducer (PZT) bonded to a dental implant placed into the bone was created, considering the presence of a bone-implant interface subjected to Young’s modulus change. The numerical model was validated experimentally by testing bovine bone samples. The EMI response of a PZT, bonded to the abutment screwed to implants inserted to the bone, was measured. To simulate the osseointegration process a pulp canal sealer was used to secure the implant to the bone. It was found that the PZT’s admittance is sensitive to the stiffness variation of the bone-implant interface. The results show that EMIbased method is able (i) to evaluate the material properties around the implant, and (ii) to promote a novel non-invasive monitoring of dental implant surgical procedure.
Emerging and Futuristic Techniques/Instruments
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Optical controller for 3D manipulation
Jonathan Leang, Chileung Tsui, Shi Le, et al.
This paper describes the development of an optical three-dimensional controller. A typical 3D controller consists of a two dimensional controller with a superfluous secondary controller for its third dimension. These 3D controllers have a severely limited operating range and do not allow the user to move simultaneously in three dimensions. In the past, controllers commonly used potentiometers to detect movement; this component limits the operating range as the sensors must be fixed to a point. The proposed optical controller incorporates all three dimensions into a single controller allowing for further utility while decreasing complexity for its user. The use of an optical controller would be advantageous in terms of its size and weight as many mechanical and electrical components in traditional controllers would be eliminated. The optical controller could be used for precision controlling in many circumstances because of its direct mapping to 3D systems.
Robust evaluation of time series classification algorithms for structural health monitoring
Dustin Y. Harvey, Keith Worden, Michael D. Todd
Structural health monitoring (SHM) systems provide real-time damage and performance information for civil, aerospace, and mechanical infrastructure through analysis of structural response measurements. The supervised learning methodology for data-driven SHM involves computation of low-dimensional, damage-sensitive features from raw measurement data that are then used in conjunction with machine learning algorithms to detect, classify, and quantify damage states. However, these systems often suffer from performance degradation in real-world applications due to varying operational and environmental conditions. Probabilistic approaches to robust SHM system design suffer from incomplete knowledge of all conditions a system will experience over its lifetime. Info-gap decision theory enables nonprobabilistic evaluation of the robustness of competing models and systems in a variety of decision making applications. Previous work employed info-gap models to handle feature uncertainty when selecting various components of a supervised learning system, namely features from a pre-selected family and classifiers. In this work, the info-gap framework is extended to robust feature design and classifier selection for general time series classification through an efficient, interval arithmetic implementation of an info-gap data model. Experimental results are presented for a damage type classification problem on a ball bearing in a rotating machine. The info-gap framework in conjunction with an evolutionary feature design system allows for fully automated design of a time series classifier to meet performance requirements under maximum allowable uncertainty.
Dual-core photonic crystal fiber Doppler velocimeter for small horizontal axis wind turbine blade rotational speed measurement
Xue-Feng Huang, Sheng-Ji Li, Wei-Chih Wang
The blades are crucial components of a wind turbine, and its steady and reliable operation is directly related to the power output. Thus, condition monitoring and fault diagnosis of the wind turbine blades is highly beneficial to the operational cost. This paper presents a study of small horizontal axis wind turbine blade rotational speed measurement by laser Doppler velocimeter based on dual-core photonic crystal fiber (DC-PCF). The theory on the DC-PCF Doppler velocimeter is presented, and the measurement system is designed and tested. Experimental results show that the DC-PCF Doppler velocimeter has been proved to work successfully. The uncertainty of the rotational speed is about 0 ~ 4 rpm. The accuracy can meet the requirements for monitoring the rotational operation of the wind turbine.
Evaluation of different scintillators for 1MV NDE x-ray imaging
X-ray radiography is an important and frequently used NDE method of testing metal structures, such as tube welding quality, cracks and voids in cast iron or other metals. It gives fast and visible answer for structural defects. The Varian high energy portal imagers on Clinacs used in cancer treatment were tested for this purpose. We compared the traditional Gadox (LANEX) screen with and without a 1mm Cu buildup plate as used clinically. We also tested different hybrid scintillators, which consisted of different phosphor layers deposited onto fiberoptic plates. The last screen tested was a 2cm thick fiberoptic plate which contained scintillating fibers. The sensitivity (ADU = number of digital counts per a given X-ray dose), the resolution (MTF – modulation transfer function) and the DQE (detective quantum efficiency) were compared, with a 1 MV source, for these X-ray conversion screens. We found that the additional 1mm Cu plate, which improves the absorption and the contrast at 6 or higher energy MeV imaging, does not improve the image quality at 1MV. Rather it attenuates the X-rays, resulting in lower sensitivity and a lower DQE(0) of 2.2% with the additional Cu plate compared to DQE(0) of ~4% without the Cu plate. The hybrid scintillators with evaporated phosphors on fiberoptic plates tested were too thin resulting in low sensitivity. The best results were obtained from the thick scintillating fiberoptic screens, which provided the best DQE and high resolution with the 1MV X-ray beam. Further optimization is planned by changing the thickness of the scintillating fiber optic plate.
Anomaly detection in heterogeneous media via saliency analysis of propagating wavefields
Jeffrey M. Druce, Jarvis D. Haupt, Stefano Gonella
This work investigates the problem of anomaly detection by means of an agnostic inference strategy based on the concepts of spatial saliency and data sparsity. Specifically, it addresses the implementation and experimental validation aspects of a salient feature extraction methodology that was recently proposed for laser-based diagnostics and leverages the wavefield spatial reconstruction capability offered by scanning laser vibrometers. The methodology consists of two steps. The first is a spatiotemporal windowing strategy designed to partition the structural domain in small sub-domains and replicate impinging wave conditions at each location. The second is the construction of a low-rank-plus-outlier model of the regional data set using principal component analysis. Regions are labeled salient when their behavior does not belong to a common low-dimensional subspace that successfully describes the typical behavior of the anomaly-free portion of the surrounding medium. The most at­ tractive feature of this method is that it requires virtually no knowledge of the structural and material properties of the medium. This property makes it a powerful diagnostic tool for the inspection of media with pronounced heterogeneity or with unknown or unreliable material property distributions, e.g., as a result of severe material degradation over large portions of their domain.
Vibration-Based SHM
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Robust modal curvature features for identifying multiple damage in beams
Wiesław Ostachowicz, Wei Xu, Runbo Bai, et al.
Curvature mode shape is an effective feature for damage detection in beams. However, it is susceptible to measurement noise, easily impairing its advantage of sensitivity to damage. To deal with this deficiency, this study formulates an improved curvature mode shape for multiple damage detection in beams based on integrating a wavelet transform (WT) and a Teager energy operator (TEO). The improved curvature mode shape, termed the WT - TEO curvature mode shape, has inherent capabilities of immunity to noise and sensitivity to damage. The proposed method is experimentally validated by identifying multiple cracks in cantilever steel beams with the mode shapes acquired using a scanning laser vibrometer. The results demonstrate that the improved curvature mode shape can identify multiple damage accurately and reliably, and it is fairly robust to measurement noise.
Sideband frequency response function based damage identification of rotor system with open cracks
Jie Zhao, Hans DeSmidt
This paper develops a new vibration based damage detection method to identify the location and severity of structural damage of periodically time-varying systems. The frequency response function (FRF) shifts induced by cracks are utilized to detect the location, depth and orientation angle of open transverse cracks on a shaft-disk system. The dynamical model of system is built based on the Lagrange principle and the assumed mode method while the crack model for periodically time-varying systems is based on the fracture mechanics. This method provides the advantages of arbitrary interrogation frequency and multiple inputs/outputs which greatly enriches the dataset for damage identification. The method is synthesized via harmonic balance and numerical examples for a shaft/disk system to demonstrate the effectiveness in detecting both location and severity of the structural damage.
Continuous fatigue assessment of offshore wind turbines using a stress prediction technique
Alexandros N. Iliopoulos, Christof Devriendt, Sokratis N. Iliopoulos, et al.
Fatigue assessment includes estimation of the expected damage accumulation and the remaining life-time of the structure. This work is based on output-only vibration measurements at a limited number of locations provided by a sensor network installed on the structure. For the fatigue damage assessment, the stress time responses are obtained by using the vibration sensor data and a modal expansion approach enabling predictions of stresses at positions where sensor installation is not possible. A methodology for the prediction of stresses based on the combination of a finite element numerical model and the accelerations recorded at measurement locations is presented in this paper.
Vibration-based structural health monitoring using adaptive statistical method under varying environmental condition
It is well known that the dynamic properties of a structure such as natural frequencies depend not only on damage but also on environmental condition (e.g., temperature). The variation in dynamic characteristics of a structure due to environmental condition may mask damage of the structure. Without taking the change of environmental condition into account, false-positive or false-negative damage diagnosis may occur so that structural health monitoring becomes unreliable. In order to address this problem, an approach to construct a regression model based on structural responses considering environmental factors has been usually used by many researchers. The key to success of this approach is the formulation between the input and output variables of the regression model to take into account the environmental variations. However, it is quite challenging to determine proper environmental variables and measurement locations in advance for fully representing the relationship between the structural responses and the environmental variations. One alternative (i.e., novelty detection) is to remove the variations caused by environmental factors from the structural responses by using multivariate statistical analysis (e.g., principal component analysis (PCA), factor analysis, etc.). The success of this method is deeply depending on the accuracy of the description of normal condition. Generally, there is no prior information on normal condition during data acquisition, so that the normal condition is determined by subjective perspective with human-intervention. The proposed method is a novel adaptive multivariate statistical analysis for monitoring of structural damage detection under environmental change. One advantage of this method is the ability of a generative learning to capture the intrinsic characteristics of the normal condition. The proposed method is tested on numerically simulated data for a range of noise in measurement under environmental variation. A comparative study with conventional methods (i.e., fixed reference scheme) demonstrates the superior performance of the proposed method for structural damage detection.
Vibration test and health monitoring of membrane structure using non-contact laser excitation
In this paper, a vibration testing and health monitoring system based on an impulse response excited by laser-induced breakdown is proposed to detect damage on membrane structure. A health monitoring apparatus is developed with this vibration testing system and damage detecting algorithm which only requires the vibration mode shape of the damaged membrane. The vibration mode shapes of the membrane structure are analyzed by using 2-D continuous wavelet transform, and applying boundary treatment and the concept of iso-surface. The effectiveness of the present approach is verified by finite element analysis and experimental results, demonstrating the ability of the method to detect and identify the location of damages.
Guided Waves for SHM: Noncontact Techniques
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Non-contact ultrasonic guided wave inspections of rails
The University of California at San Diego (UCSD), under a Federal Railroad Administration (FRA) Office of Research and Development (R&D) grant, is developing a system for high-speed and non-contact rail integrity evaluation. A prototype using an ultrasonic air-coupled guided wave signal generation and air-coupled signal detection, in pair with a real-time statistical analysis algorithm, is under development. Experimental tests results, carried out at the UCSD Rail Defect Farm, indicate that the prototype is able to detect internal rail defects with high reliability. Extensions of the system are planned to add rail surface characterization to the internal rail defect detection.
On the processing of leaky guided waves propagating in immersed plates
Abdollah Bagheri, Piervincenzo Rizzo, Elisabetta Pistone
We present a non-destructive inspection method for the structural health monitoring of underwater structures. A laser operating at 532 nm is used to excite leaky guided waves on an aluminum plate immersed in water. The plate has a few artificial defects namely vertical notch, horizontal notch, corrosion, and small hole. An array of five immersion transducers arranged in half-circle is used to detect the propagating waves. A signal processing technique is implemented to assess the presence of damage; the method is based on continuous wavelet transform to extract a few damagesensitive features fed to an artificial neural network for damage classification. The experimental results show that the proposed system can be employed for the inspection of underwater plates.
EMI-Based SHM for Aerospace Applications
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Combined electromechanical impedance and fiber optic diagnosis of aerospace structures
Jon Schlavin, Andrei Zagrai, Rebecca Clemens, et al.
Electromechanical impedance is a popular diagnostic method for assessing structural conditions at high frequencies. It has been utilized, and shown utility, in aeronautic, space, naval, civil, mechanical, and other types of structures. By contrast, fiber optic sensing initially found its niche in static strain measurement and low frequency structural dynamic testing. Any low frequency limitations of the fiber optic sensing, however, are mainly governed by its hardware elements. As hardware improves, so does the bandwidth (frequency range * number of sensors) provided by the appropriate enabling fiber optic sensor interrogation system. In this contribution we demonstrate simultaneous high frequency measurements using fiber optic and electromechanical impedance structural health monitoring technologies. A laboratory specimen imitating an aircraft wing structure, incorporating surfaces with adjustable boundary conditions, was instrumented with piezoelectric and fiber optic sensors. Experiments were conducted at different structural boundary conditions associated with deterioration of structural health. High frequency dynamic responses were collected at multiple locations on a laboratory wing specimen and conclusions were drawn about correspondence between structural damage and dynamic signatures as well as correlation between electromechanical impedance and fiber optic sensors spectra. Theoretical investigation of the effect of boundary conditions on electromechanical impedance spectra is presented and connection to low frequency structural dynamics is suggested. It is envisioned that acquisition of high frequency structural dynamic responses with multiple fiber optic sensors may open new diagnostic capabilities for fiber optic sensing technologies.
New applications of a model of electromechanical impedance for SHM
The paper focuses on the further development of the model of the electromechanical impedance (EMI) of the piezoceramics transducer (PZT) and its application for aircraft structural health monitoring (SHM). There was obtained an expression of the electromechanical impedance common to any dimension of models (1D, 2D, 3D), and directly independent from imposed constraints. Determination of the dynamic response of the system "host structure - PZT", which is crucial for the practical application supposes the use of modal analysis. This allows to get a general tool to determine EMI regardless of the specific features of a particular application. Earlier there was considered the technology of separate determination of the dynamic response for the PZT and the structural element”. Here another version that involves the joint modal analysis of the entire system "host structure - PZT" is presented. As a result, the dynamic response is obtained in the form of modal decomposition of transducer mechanical strains. The use of models for the free and constrained transducer, analysis of the impact of the adhesive layer to the EMI is demonstrated. In all cases there was analyzed the influence of the dimension of the model (2D and 3D). The validity of the model is confirmed by experimental studies. Correlation between the fatigue crack length in a thin-walled Al plate and EMI of embedded PZT was simulated and compared with test result.
Guided Waves for SHM-Modeling Aspects
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Effect of piezoelectric actuator modeling for wave generation in LISA
Kalyan S. Nadella, Carlos E. S. Cesnik
The local interaction simulation approach (LISA), a finite difference based numerical method, has been proven to be efficient in modeling guided wave (GW) propagation in isotropic and composite laminated structures. Recently, the LISA framework has been augmented to incorporate the piezoelectric material directly in the formulation so to more accurately model the transducer effects in the GW generation. This paper presents a study to assess the importance of the actuation modeling from surface-mounted piezoelectric actuators in LISA. Actuation modeling includes the prescribed displacements (either in plane or out of plane) that are commonly found in the literature, as well as the direct modeling of the piezoelectric material of the actuator with prescribed electric potentials. The study is carried out both for isotropic and composite laminated substrates. Numerical and experimental results are used to characterize the quality of the actuator modeling options.
Stiffness Transfer Matrix Method (STMM) for stable dispersion curves solution in anisotropic composites
This paper discusses combined transfer matrix method (TMM) with stiffness matrix method (SMM) for obtaining a stable solution for dispersion curves of Lamb wave propagation in non-isotropic layers. TMM developed by Thomson and Haskell experiences numerical deficiency at high frequency thickness simulations. SMM was proposed by different researchers to solve the instability issue of TMM. This study shows that stable SMM is good at high frequencies, and TMM needs to be combined with SMM to obtain stable and robust behavior over the frequency range. Numerical simulations of dispersion curves are presented for wave propagation in orthotropic unidirectional fiber composites and cross ply composites. The paper ends with conclusions and future work.
WFR-2D: an analytical model for PWAS-generated 2D ultrasonic guided wave propagation
This paper presents WaveFormRevealer 2-D (WFR-2D), an analytical predictive tool for the simulation of 2-D ultrasonic guided wave propagation and interaction with damage. The design of structural health monitoring (SHM) systems and self-aware smart structures requires the exploration of a wide range of parameters to achieve best detection and quantification of certain types of damage. Such need for parameter exploration on sensor dimension, location, guided wave characteristics (mode type, frequency, wavelength, etc.) can be best satisfied with analytical models which are fast and efficient. The analytical model was constructed based on the exact 2-D Lamb wave solution using Bessel and Hankel functions. Damage effects were inserted in the model by considering the damage as a secondary wave source with complex-valued directivity scattering coefficients containing both amplitude and phase information from wave-damage interaction. The analytical procedure was coded with MATLAB, and a predictive simulation tool called WaveFormRevealer 2-D was developed. The wave-damage interaction coefficients (WDICs) were extracted from harmonic analysis of local finite element model (FEM) with artificial non-reflective boundaries (NRB). The WFR-2D analytical simulation results were compared and verified with full scale multiphysics finite element models and experiments with scanning laser vibrometer. First, Lamb wave propagation in a pristine aluminum plate was simulated with WFR-2D, compared with finite element results, and verified by experiments. Then, an inhomogeneity was machined into the plate to represent damage. Analytical modeling was carried out, and verified by finite element simulation and experiments. This paper finishes with conclusions and suggestions for future work.
Use of augmented reality in aircraft maintenance operations
L. De Marchi, A. Ceruti, N. Testoni, et al.
This paper illustrates a Human-Machine Interface based on Augmented Reality (AR) conceived to provide to maintenance operators the results of an impact detection methodology. In particular, the implemented tool dynamically interacts with a head portable visualization device allowing the inspector to see the estimated impact position on the structure. The impact detection methodology combines the signals collected by a network of piezosensors bonded on the structure to be monitored. Then a signal processing algorithm is applied to compensate for dispersion the acquired guided waves. The compensated waveforms yield to a robust estimation of guided waves difference in distance of propagation (DDOP), used to feed hyperbolic algorithms for impact location determination. The output of the impact methodology is passed to an AR visualization technology that is meant to support the inspector during the on-field inspection/diagnosis as well as the maintenance operations. The inspector, in fact, can see interactively in real time the impact data directly on the surface of the structure. Here the proposed approach is tested on the engine cowling of a Cessna 150 general aviation airplane. Preliminary results confirm the feasibility of the method and its exploitability in maintenance practice.
Vibro-acoustic 3D FE simulations to validate a SAFE-BEM formulation for leaky waves computation
M. Mazzotti, I. Bartoli, G. Castellazzi, et al.
Vibroacoustic three-dimensional finite element simulations are performed to validate a novel formulation that model leaky guided waves properties for waveguides surrounded by fluids. The above formulation couples a mesh of semi-analytical finite elements (SAFE), to discretize the waveguide cross-section, with a mesh of boundary elements (BEM) to model the unbounded outer fluid domain. The resulting dispersion curves are validated through dedicated finite element simulations where the extracted time-transient waveforms are analyzed via a modified Matrix Pencil Method in time and space. Wave simulations are achieved using ABAQUS/Explicit for an elastic steel bar of square cross section immersed in water and the results obtained are compared with those given by the SAFE-BEM method.
Improved damage imaging in aerospace structures using a piezoceramic hybrid pin-force wave generation model
Pierre-Claude Ostiguy, Nicolas Quaegebeur, Patrice Masson
In this study, a correlation-based imaging technique called "Excitelet" is used to monitor an aerospace grade aluminum plate, representative of an aircraft component. The principle is based on ultrasonic guided wave generation and sensing using three piezoceramic (PZT) transducers, and measurement of reflections induced by potential defects. The method uses a propagation model to correlate measured signals with a bank of signals and imaging is performed using a roundrobin procedure (Full-Matrix Capture). The formulation compares two models for the complex transducer dynamics: one where the shear stress at the tip of the PZT is considered to vary as a function of the frequency generated, and one where the PZT is discretized in order to consider the shear distribution under the PZT. This method allows taking into account the transducer dynamics and finite dimensions, multi-modal and dispersive characteristics of the material and complex interactions between guided wave and damages. Experimental validation has been conducted on an aerospace grade aluminum joint instrumented with three circular PZTs of 10 mm diameter. A magnet, acting as a reflector, is used in order to simulate a local reflection in the structure. It is demonstrated that the defect can be accurately detected and localized. The two models proposed are compared to the classical pin-force model, using narrow and broad-band excitations. The results demonstrate the potential of the proposed imaging techniques for damage monitoring of aerospace structures considering improved models for guided wave generation and propagation.
EMI-Based SHM and Practical Considerations
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Characterisation of CFRP adhesive bonds by electromechanical impedance
In aircraft industry the Carbon Fiber Reinforced Polymer (CFRP) elements are joint using rivets and adhesive bonding. The reliability of the bonding limits the use of adhesive bonding for primary aircraft structures, therefore it is important to assess the bond quality. The performance of adhesive bonds depends on the physico-chemical properties of the adhered surfaces. The contamination leading to weak bonds may have various origin and be caused by moisture, release agent, hydraulic fluid, fuel, poor curing of adhesive and so on. In this research three different causes of possible weak bonds were selected for the investigation: 1. Weak bond due to release agent contamination, 2. Weak bond due to moisture contamination, 3. Weak bond due to poor curing of the adhesive. In order to assess the bond quality electromechanical impedance (EMI) technique was selected and investigation was focused on the influence of bond quality on electrical impedance of piezoelectric transducer. The piezoelectric transducer was mounted at the middle of each sample surface. Measurements were conducted using HIOKI Impedance Analyzer IM3570. Using the impedance analyzer the electrical parameters were measured for wide frequency band. Due to piezoelectric effect the electrical response of a piezoelectric transducer is related to mechanical response of the sample to which the transducers is attached. The impedance spectra were investigated in order to find indication of the weak bonds. These spectra were compared with measurements for reference sample using indexes proposed in order to assess the bond quality.
Effects of temperature variations on piezoelectric sensor diagnostics process based on impedance measurements (presentation video)
HyeJin Jo, Tong-il Park, Gyehae Park
A sensor diagnostic and validation process that performs in-situ monitoring of the operational status of piezoelectric (PZT) active-sensors in structural health monitoring (SHM) applications is presented. The basis of this process is to track the changes in the capacitive value of piezoelectric materials, which shows up in measured admittance. Both degradation of the mechanical/electrical properties of a PZT transducer and the bonding defects between a PZT patch and a host structure could be identified by the proposed process. Due to the temperature dependent nature of piezoelectric materials, we investigated the effects of temperature on sensor diagnostic process. The effect of temperature found to be remarkable, modifying the measured capacitive values significantly. This results indicates that there is need for developing a rigorous signal processing technique to normalizing the temperature effects. It has been also found that, as the temperature changes, the sensor diagnostic process was influenced not only by a sensor and a structure, but by a bonding materials that was used for attaching a piezoelectric transducers to a structure, which would be an important characteristic when designing an SHM system. This paper summarizes considerations needed to develop such sensor diagnostic processes, experimental procedures and results, and additional issues that can be used as guidelines for future investigations.
Monitoring of acoustic emission activity using thin wafer piezoelectric sensors
Blaine Trujillo, Andrei Zagrai, Daniel Meisner, et al.
Acoustic emission (AE) is a well-known technique for monitoring onset and propagation of material damage. The technique has demonstrated utility in assessment of metallic and composite materials in applications ranging from civil structures to aerospace vehicles. While over the course of few decades AE hardware has changed dramatically with the sensors experiencing little changes. A traditional acoustic emission sensor solution utilizes a thickness resonance of the internal piezoelectric element which, coupled with internal amplification circuit, results in relatively large sensor footprint. Thin wafer piezoelectric sensors are small and unobtrusive, but they have seen limited AE applications due to low signal-to-noise ratio and other operation difficulties. In this contribution, issues and possible solutions pertaining to the utility of thin wafer piezoelectrics as AE sensors are discussed. Results of AE monitoring of fatigue damage using thin wafer piezoelectric and conventional AE sensors are presented.
Guided Waves for SHM of Composites
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Guided ultrasonic waves for impact damage detection in composite panels
B. I. S. Murat, P. Khalili, P. Fromme
Carbon fiber laminate composites, consisting of layers of polymer matrix reinforced with high strength carbon fibers, are increasingly employed for aerospace structures. They offer advantages for aerospace applications, e.g., good strength to weight ratio. However, impact during the operation and servicing of the aircraft can lead to barely visible and difficult to detect damage. Depending on the severity of the impact, fiber and matrix breakage or delaminations can occur, reducing the load carrying capacity of the structure. Efficient structural health monitoring of composite panels can be achieved using guided ultrasonic waves propagating along the structure. Impact damage was induced in the composite panels using standard drop weight procedures. The guided wave scattering at the impact damage was measured using a noncontact laser interferometer, quantified, and compared to baseline measurements on undamaged composite panels. Significant scattering of the first anti-symmetrical (A0) guided wave mode was observed, allowing for the detection of barely visible impact damage. The guided wave scattering was modeled using full three-dimensional Finite Element (FE) simulations, and the influence of the different damage mechanisms investigated. Good agreement between experiments and predictions was found. The sensitivity of guided waves for the detection of barely visible impact damage in composite panels has been verified.
Electromagnetomechanical elastodynamic model for Lamb wave damage quantification in composites
Physics-based wave propagation computational models play a key role in structural health monitoring (SHM) and the development of improved damage quantification methodologies. Guided waves (GWs), such as Lamb waves, provide the capability to monitor large plate-like aerospace structures with limited actuators and sensors and are sensitive to small scale damage; however due to the complex nature of GWs, accurate and efficient computation tools are necessary to investigate the mechanisms responsible for dispersion, coupling, and interaction with damage. In this paper, the local interaction simulation approach (LISA) coupled with the sharp interface model (SIM) solution methodology is used to solve the fully coupled electro-magneto-mechanical elastodynamic equations for the piezoelectric and piezomagnetic actuation and sensing of GWs in fiber reinforced composite material systems. The final framework provides the full three-dimensional displacement as well as electrical and magnetic potential fields for arbitrary plate and transducer geometries and excitation waveform and frequency. The model is validated experimentally and proven computationally efficient for a laminated composite plate. Studies are performed with surface bonded piezoelectric and embedded piezomagnetic sensors to gain insight into the physics of experimental techniques used for SHM. The symmetric collocation of piezoelectric actuators is modeled to demonstrate mode suppression in laminated composites for the purpose of damage detection. The effect of delamination and damage (i.e., matrix cracking) on the GW propagation is demonstrated and quantified. The developed model provides a valuable tool for the improvement of SHM techniques due to its proven accuracy and computational efficiency.
Modeling Aspects: Deterministic and Stochastic
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Structural system identification of buildings by a wave method based on a layered Timoshenko beam model
Mahdi Ebrahimian, Maria I. Todorovska
A layered Timoshenko beam (TB) model of a high-rise building is presented and applied to system identification of a full-scale building from recorded seismic response. This model is a new development in a wave method for earthquake damage detection and structural health monitoring being developed by the authors’ research group. The method is based on monitoring changes in the wave properties of the structure, such as the velocity of wave propagation vertically through the structure. This model is an improvement over the previously used layered shear beam (SB) model because it accounts for wave dispersion caused by flexural deformation present in addition to shear. It also accounts for the rotatory inertia and the variation of the building properties with height. The case study is a 54-story steel frame building located in downtown Los Angeles. Recorded accelerations during the Northridge earthquake of 1994 are used for system identification of the NS response. The model parameters are identified by matching, in the least squares sense, the model and observed impulse response functions at all levels where motion was recorded. The model is then used to compute the building vertical phase and group velocities. Impulse responses computed by deconvolution of the recorded motions with the roof response are used, which represent the building response to a virtual source at the roof. The better match of transfer-function amplitudes of the fitted TB model than of previously fitted SB model indicates that the layered TB model is a better physical model for this building.
Reliable prediction of micro-anomalies from macro-observables
Sonjoy Das, Sourish Chakravarty
A stochastic multi-scale based approach is presented in this work to detect signatures of micro-anomalies from macrolevel response variables. By micro-anomalies, we primarily refer to micro-cracks of size 10–100 μm (depending on the material), while macro-level response variables imply, e.g., strains, strain energy density of macro-level structures (typical size often varying in the order of 10–100 m). The micro-anomalies referred above are not discernible to the naked eyes. Nevertheless, they can cause catastrophic failures of structural systems due to fatigue cyclic loading that results in initiation of fatigue cracks. Analysis of such precursory state of internal damage evolution, before amacro-crack visibly appears (say, size of a few cms), is beyond the scope of the conventional crack propagation analysis, e.g., classical fracture mechanics. The present work addresses this issue in a certain sense by incorporating the effects of micro-cracks into the macro-scale constitutive material properties (e.g., constitutive elasticity tensors) within a probabilistic formalism based on random matrix theory, maximum entropy principle, and principles of minimum complementary energy and minimum potential energy. Distinct differences are observed in the macro-level response characteristics depending on the presence or absence of micro-cracks. This particular feature can now be used to reliably detect micro-cracks from experimental measurements of macro-observables. The present work, therefore, further proposes an efficient and robust optimization scheme: (1) to identify locations of micro-cracks in macroscopic structural systems, say, in an aircraft wing which is of the size of 10– 100 m, and (2) to determine the weakened (due to the presence of micro-cracks) macroscopic material properties which will be useful in predicting the remaining useful life of structural systems. The proposed optimization scheme achieves better convergence rate and accuracy by exploiting positive-definite structure of the macroscopic constitutive matrices.
Nonlinear SHM Techniques and Modeling
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Fatigue crack detection using nonlinear vibro-acoustic cross-modulations based on the Luxemburg-Gorky effect
T. Trojniar, A. Klepka, L. Pieczonka, et al.
This paper investigates the nonlinear cross-modulation vibro-acoustic technique for fatigue crack detection in metallic structures. The method is used in an aluminium plate instrumented with low-profile piezoceramic transducers that are used for excitation. Laser vibrometry is used to acquire vibro-acoustic responses. The results demonstrate the modulation transfer from one excitation signal to the other excitation signal in the presence of crack in the plate. The work presented focuses on the analysis of modulation intensities. The paper demonstrates that the method can be used for fatigue crack detection in metallic structures.
Evaluation of frost damage in cement-based materials by a nonlinear elastic wave technique
Frost resistance of concrete is a major concern in cold regions. RILEM (International union of laboratories and experts in construction materials, systems and structures) recommendations provide two alternatives for evaluating frost damage by nondestructive evaluation methods for concrete like materials. The first method is based on the ultrasonic pulse velocity measurement, while the second alternative technique is based on the resonant vibration test. In this study, we monitor the frost damage in Portland cement mortar samples with water to cement ratio of 0.5 and aggregate to cement ratio of 3. The samples are completely saturated by water and are frozen for 24 hours at -25°C. The frost damage is monitored after 0, 5, 10, 15 and 20 freezing-thawing cycles by nonlinear impact resonance acoustic spectroscopy (NIRAS). The results obtained are compared with those obtained by resonant vibration tests, the second alternative technique recommended by RILEM. The obtained results show that NIRAS is more sensitive to early stages of damage than the standard resonant vibration tests.
Experiments on a wind turbine blade testing an indication for damage using the causal and anti-causal Green's function reconstructed from a diffuse field
Jeffery D. Tippmann, Francesco Lanza di Scalea
The increasing demand for renewable and clean power generation has resulted in increasing sizes of rotor blades in wind turbine systems. The demanding and variable operational environments have introduced the need for structural health monitoring systems in the blades in order to prevent unexpected downtime events in the operation of the power plant. Many non-destructive evaluation methods used for structural health monitoring purposes need external excitation sources. However, several systems already accepted in the wind turbine industry are passive. Here we present a new approach to health monitoring of a wind turbine blade using only passive sensors and the existing noise created on the blade during operation. This is achieved using a known method to reconstruct the causal and anticausal time-domain Green’s function between any two points in an array of passive sensors placed in a diffuse field. Damage is indicated when the similarity between the causal and anticausal signals decrease due to nonlinearities introduced from structural damage. This method was studied experimentally using a CX-100 wind turbine test blade located at the UCSD’s Powell Structural Laboratories where a diffuse field was approximated by exciting the skin of the blade with a random signal at several locations.
Local computational strategies for predicting wave propagation in nonlinear media
Michael J. Leamy, Thibaut B. Autrusson, Wieslaw J. Staszewski, et al.
Two local computational strategies for modeling elastic wave propagation, namely the Local Interaction Simulation Approach (LISA) and Cellular Automata for Elastodynamics (CAFE), are compared and contrasted in analyzing bulk waves in two-dimensional nonlinear media. Each strategy formulates the problem from the perspective of a cell and its local interactions with other cells, leading to robust treatments of anisotropy, heterogeneity, and nonlinearity. The local approach also enables straight-forward parallelization on high performance computing clusters. While the two share a common local perspective, they differ in two major respects. The first is that CAFE employs both rectangular and triangular cells, while LISA considers only rectangular. The second is that LISA appeared much earlier than CAFE (early 1990’s versus late 2000’s), and as such has been developed to a much greater degree with a multitude of material models, cell-to-cell interactions, loading possibilities, and boundary treatments. A hybrid approach which combines the two is of great interest since the non-uniform mesh capability of the CAFE triangular cell can be readily coupled to LISA’s rectangular grids, taking advantage of the built-in LISA features on the uniform portion of the domain. For linear material domains, the hybrid implementation appears straight-forward since both methods have been shown to recover the same equations in the rectangular case. For nonlinear material domains, the formulations cannot be put into a one-to-one correspondence, and hybrid implementation may be more problematic. This paper addresses these differences by first presenting the underlying formulations, and then computing results for growth of a second harmonic in an introduced bulk pressure wave. Rectangular cells are used in both LISA and CAFE. Results from both approaches are compared to an approximate, analytical solution based on a two-scale field representation. Differences in the LISA and CAFE computed solutions are discussed and recommendations are made for a follow-on hybrid implementation.
Nonlinear analysis of longitudinal wave propagation in an axial rod with breathing crack (withdrawal notice)
Dhanashri M. Joglekar, Mira Mitra
Because this paper was not presented at the conference, it has been withdrawn by the publisher.
Civil Infrastructure: Pipe, Rail, Concrete, and Building
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Structural health monitoring of pipelines rehabilitated with lining technology
Damage detection of pipeline systems is a tedious and time consuming job due to digging requirement, accessibility, interference with other facilities, and being extremely wide spread in metropolitans. Therefore, a real-time and automated monitoring system can pervasively reduce labor work, time, and expenditures. This paper presents the results of an experimental study aimed at monitoring the performance of full scale pipe lining systems, subjected to static and dynamic (seismic) loading, using Acoustic Emission (AE) technique and Guided Ultrasonic Waves (GUWs). Particularly, two damage mechanisms are investigated: 1) delamination between pipeline and liner as the early indicator of damage, and 2) onset of nonlinearity and incipient failure of the liner as critical damage state.
Temperature and axial stress effects in electromechanical-impedance-method-based structural health monitoring
Xuan Zhu, Francesco Lanza Di Scalea, Mahmood Fateh
Structural health monitoring (SHM) has attracted much interest in the last two decades to handle the aging infrastructure systems all over the world. As one of the potential solutions, Electro-mechanical impedance (EMI) method was introduced in the early 1990s for SHM of civil, mechanical and aerospace structures. This paper presents the current investigation at UCSD on the feasibility of using an impedance-based Structural Health Monitoring (SHM) technique to monitor the Continuous Welded Rail (CWR). The objective of this research is to investigate the temperature and axial loading effect on theoretical models of the Electro-Mechanical Impedance (EMI) technique based on structural dynamics, integrated with experimental studies. Signatures and features from analytical models and experimental results are compared. The final results illustrate that the proposed models would be promising to characterize the temperature and axial stress effects.
Determination of optimal sampling rate and Hankel matrix size for subspace SI in shear building under earthquake
This paper presents a subspace system identification for estimating the stiffness matrix and flexural rigidities of a shear building under earthquake. Subspace SI is a kind of inverse problem and suffers from inherent instabilities caused by modeling error and measurement noise. The size of Hankel matrix (k(m+p)×Tw/Δt), which represents the amount of selected dynamic data among measured responses, is closely related to the accuracy and numerical instability of estimated system matrices. The numerical instability and accuracy of subspace SI is investigated through the estimation error curve of stiffness matrix. The estimation error curve is obtained with respect to the number of block row(k) and sampling rate (Δt) for various time window size (Tw) using a prior finite element model of a shear building. k, Δt and Tw resulting in a target accuracy level, are determined through this curve considering the computational cost of subspace identification. The validity of the proposed method is demonstrated through the numerical example of a five-story shear building model with and without damage.
Characterization of oxidative aging in asphalt concrete pavements using its complex moduli
Megan McGovern, Behzad Behnia, Brian Hill, et al.
Asphalt concrete mixtures with different levels of oxidative aging, prepared by oven-aging the mixture at 135 °C for different amounts of time, were used to study the effects of oxidative aging upon the ultrasonic phase velocities and attenuation measurements. It was a observed that both the dilatational and shear velocities increase up to approximately 24 hours of aging after which they significantly decease with aging. Also, both the dilatational and shear attenuation decrease up to around 24 hours of aging, after which both attenuations strongly increase. These results are consistent with results obtained using the mechanical Disk-shaped Compact Tension (DC[T]) fracture tests. Based upon these velocity and attenuation measurements, the dynamic moduli were calculated. It was observed that the dynamic moduli increase from 0 hours to 24 hours and decrease from 24 to 36 hours of oven-aging. The modulus obtained using ultrasonic measurements is also compared with the modulus obtained using the AASHTO recommended mechanical testing. The differences are due to scattering effects, which are present in ultrasonic testing. It was also observed that to avoid the uncertainty associated with assuming a suitable value for the Poisson’s ratio, both the dilatational and shear velocities and corresponding attenuation measurements must be carried out. Furthermore, to eliminate the need for traditional mechanical testing during estimation of complex moduli, frequency-dependent ultrasonic measurements must also be carried out.
Effect of applied load on the nondestructive measurement of concrete strength
E. Mahmoudabadi, U. Amjad, T. Kundu, et al.
Nondestructive measurement of the concrete strength is an important topic of research. Among different nondestructive testing (NDT) methods the ultrasonic pulse velocity (UPV) technique is the most popular method for concrete strength estimation. While measuring concrete strength by this method almost all researchers have neglected the effect of applied stress or load on the concrete member. In this investigation attempts were made to properly incorporate the effect of the applied load on the strength prediction of concrete specimens from UPV value. To achieve this goal, 4 groups of concrete specimens with different values of final strength were made. Materials used for making cylindrical specimens of 3 inch diameter and 6 inch height included regular Portland cement, water and two types of aggregate - fine and coarse. After applying the load on the specimen in multiple steps – up to 70% of its failure strength fc'- the time of flight (TOF) value was measured for every loading step. The recorded results showed that applied load on the member has significant effect on the measured UPV value on concrete specimens. Therefore, to find the strength of the concrete from the UPV value, the applied load on the sample should be considered as an important factor that cannot be neglected.
Crack detection of railway turnouts using PZT sensors (presentation video)
Yiqing Ni, Z. G. Li, F. Wu
Railway turnouts (railroad switches) are the weakest components of a rail track system. Cracks may occur in the railway turnouts due to cyclic loadings and impact loadings imposed by passing trains. It is of great significance to continuously monitor the health condition of the railway turnouts and promptly detect crack once it initiates. It is well-known that acoustic emission (AE) signals are generated when a crack initiates and propagates. Detecting the high-frequency AE signals by piezoelectric sensors can help identify the crack and its location. This paper reports the design and implementation of a PZT-based system for crack monitoring of railway turnouts. This online monitoring system is activated for signal collection by a trigger system when a train is arriving to pass through the instrumented railway turnout. It mainly detects the AE signals generated when a crack initiates during the train passage or when the initiated crack expands during the passage of a heavy haul wagon. This system has been installed on a railroad line for over one year and has successfully detected the damage occurring at a railroad switch during its service period. This paper also briefs a guided-wave-based system for monitoring of micro-cracks in rail tracks by integrating FBG and PZT sensors.
Metamaterial II
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Active acoustic metamaterial with fractional derivative controller
S. Althamer, A. Baz
A class of active acoustic metamaterial (AAM) is presented. The proposed AAM consists of an acoustic transmission line connected in parallel to an array of Helmholtz resonators that are provided with actively controlled boundaries. In this manner, the AAM is in effect an assembly of periodic cells, each of which consists of a Helmholtz resonator connected in parallel to two sections of the transmission line. The two sections meet the Helmholtz resonator at its neck. The local control action at each Helmholtz resonator of a unit cell is generated by using a Fractional Derivative (FD) controller that relies in its operation on the measurement of the flow resulting from the deflection of the resonator boundary and the flow rates inside the two transmission line sections before and after the resonator. Such a single local control action is shown to be capable of controlling the local effective density and elasticity of each unit cell. A lumped-parameter model is developed to model the dynamics and control characteristics of the AAM under different gains and exponents of the FD controller. The model is exercised to demonstrate the ability of the FD controller in generating metamaterials with double negative effective density and elasticity over broad frequency ranges as compared to conventional Proportional and Derivative (PD) controllers. With such capabilities, the development of AAM with FD control action may provide viable means for generating desirable spatial distributions of density and elasticity over broad frequency band using a small number of control actuators.
Wave propagation in 2D magneto-elastic kagome lattices
Marshall D. Schaeffer, Massimo Ruzzene
The paper discusses the wave propagation characteristics of two-dimensional (2D) magneto-elastic kagome lattices, periodic lattices governed by a combination of elastic and magnetic forces. These structures demonstrate the ability to undergo large topological and stiffness changes, which allows for dramatic changes in wave propagation characteristics. The analysis is conducted using a lumped mass system of magnetic particles with both translational and rotational degrees of freedom. Particles within the lattice interact through axial and torsional elastic forces as well as magnetic forces. Instabilities caused by the highly nonlinear distance-dependent characteristics of magnetic interactions are exploited in combination with particle contact to bring about the desired changes in the topology and stiffness of the lattices. The result is multiple stable lattice configurations with very different properties. The propagation of plane waves is predicted by applying Bloch theorem to lattice unit cells with linearized interactions. The propagation of plane waves in these lattices before and after topological changes is compared, and large differences are evident.
Acoustic metamaterial structures based on multi-frequency vibration absorbers
P. Frank Pai, Hao Peng
This paper presents a new metamaterial beam based on multi-frequency vibration absorbers for broadband vibration absorption. The proposed metamaterial beam consists of a uniform isotropic beam and small two-mass spring-mass- damper subsystems at many locations along the beam to act as multi-frequency vibration absorbers. For an infinite metamaterial beam, governing equations of a unit cell are derived using the extended Hamilton principle. The existence of two stopbands is demonstrated using a model based on averaging material properties over a cell length and a model based on finite element modeling and the Bloch-Floquet theory for periodic structures. For a finite metamaterial beam, because these two idealized models cannot be used for finite beams and/or elastic waves having short wavelengths, a finite-element method is used for detailed modeling and analysis. The concepts of negative effective mass and effective stiffness and how the spring-mass-damper subsystem creates two stopbands are explained in detail. Numerical simulations reveal that the actual working mechanism of the proposed metamaterial beam is based on the concept of conventional mechanical vibration absorbers. For an incoming wave with a frequency in one of the two stopbands, the absorbers are excited to vibrate in their optical modes to create shear forces to straighten the beam and stop the wave propagation. For an incoming wave with a frequency outside of but between the two stopbands, it can be efficiently damped out by the damper with the second mass of each absorber. Hence, the two stopbands are connected into a wide stopband. Numerical examples validate the concept and show that the structure’s boundary conditions do not have significant influence on the absorption of high-frequency waves. However, for absorption of low-frequency waves, the structure’s boundary conditions and resonance frequencies and the location and spatial distribution of absorbers need to be considered in design, and it is better to use heavier masses for absorbers.
Metamaterial structures with periodic local resonances
M. Nouh, O. Aldraihem, A. Baz
Vibration characteristics of metamaterial structures manufactured of assemblies of periodic cells with built-in local resonances are presented. Each cell consists of a base structure provided with cavities filled by a viscoelastic membrane that supports a small mass to form a source of local resonance. This class of metamaterial structures exhibits unique band gap behavior extending to very low frequency ranges. This work presents a physical realization of this class of metamaterials in the form of beams and plates with periodic local resonances. A finite element model (FEM) is developed to predict the modal, frequency response, and band gap characteristics of different configurations of the developed metamaterial structures. The model is exercised to demonstrate the structures’ band gap and mechanical filtering capabilities. The predictions of the FEM are validated experimentally when the structures are subjected to excitations ranging between 10-5000Hz. It is observed that there is excellent agreement between the theoretical predictions and the experimental results for plain structures, structures with cavities, and structures with cavities provided with local resonant sources. The obtained results emphasize the potential of the metamaterial beams and plates with periodic local resonances for providing significant vibration attenuation and exhibiting band gaps extending to low frequencies. Such characteristics indicate that metamaterial structures are more effective in attenuating and filtering low frequency structural vibrations than plain periodic structures of similar size and weight.
Flexural vibration band gap and stress concentration properties of periodic beam with functionally graded materials (withdrawal notice)
Jihong Wen, Dianlong Yu, Yong Xiao, et al.
Because this paper was not presented at the conference, it has been withdrawn by the publisher.
Elastic metamaterial beam with periodic arrays of beam-like resonators: theory and experiment (withdrawal notice)
Yong Xiao, Jihong Wen, Dianlong Yu, et al.
This paper has been withdrawn by the publisher because it was not presented at the conference.
Grazing incidence modeling of a metamaterial-inspired dual-resonance acoustic liner
To reduce the noise emitted by commercial aircraft turbofan engines, the inlet and aft nacelle ducts are lined with acoustic absorbing structures called acoustic liners. Traditionally, these structures consist of a perforated facesheet bonded on top of a honeycomb core. These traditional perforate over honeycomb core (POHC) liners create an absorption spectra where the maximum absorption occurs at a frequency that is dictated by the depth of the honeycomb core; which acts as a quarter-wave resonator. Recent advances in turbofan engine design have increased the need for thin acoustic liners that are effective at low frequencies. One design that has been developed uses an acoustic metamaterial architecture to improve the low frequency absorption. Specifically, the liner consists of an array of Helmholtz resonators separated by quarter-wave volumes to create a dual-resonance acoustic liner. While previous work investigated the acoustic behavior under normal incidence, this paper outlines the modeling and predicted transmission loss and absorption of a dual-resonance acoustic metamaterial when subjected to grazing incidence sound.
Guided Waves for SHM in Aerospace Applications I
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Damage location by ultrasonic Lamb waves and piezoelectric rosettes
Piotr Kijanka, Arun Manohar, Francesco Lanza di Scalea, et al.
An approach based on Macro-Fiber Composite (MFC) transducer rosettes and ultrasonic guided waves is proposed for damage location in plate-like structures. By using the directivity behaviour of the three MFC sensors in each rosette, the direction of an incoming wave generated by scattering from damage can be estimated without knowledge of the wave velocity in monitored structures. Two rosettes suffice to identify the location of a scatterer in a planar structure. The technique does not have any drawbacks of time-of-flight triangulation that requires information on wave velocity and thus complicates damage location when testing anisotropic materials, tapered sections, or any structure under temperature fluctuations. The effectiveness of the piezoelectric rosette method is tested experimentally using an aluminium plate with a simulated damage subjected to temperature variation.
Guided wave interaction with defects in isotropic and composite plates
Matthew B. Obenchain, Carlos E. S. Cesnik
This paper considers the effects of various damage features on guided wave (GW) propagation in isotropic and composite plates using both the local interaction simulation approach (LISA) and experimental methods. First, through-thickness holes in isotropic plates and graphite-epoxy laminates are simulated to establish LISA's ability to capture the GW scattering effects of various hole sizes and positions. GW generation from piezo-ceramic wafers is modeled using the recently developed LISA hybrid approach. The LISA results for the cross-ply case are compared with experimental measurements to evaluate the quality of the simulation. Next, low-velocity impact damage in composite plates is simulated and experimentally characterized. Barely-visible impact damage from a drop-weight fixture is analyzed using laser vibrometry and surface-mounted sensors to quantify its effect on GW fields. Three different methods of simulating the resulting impact are demonstrated using LISA, and the results are compared with the experiment to evaluate the damage modeling techniques. Results from the through­ thickness hole study show the effect of sensor position on the strength of damage signals. Impact damage is successfully modeled in LISA using an inverted V-shaped profile with reductions in shear and elastic moduli.
Lamb wave based damage detection using Matching Pursuit and Support Vector Machine classifier
Sushant Agarwal, Mira Mitra
In this paper, the suitability of using Matching Pursuit (MP) and Support Vector Machine (SVM) for damage detection using Lamb wave response of thin aluminium plate is explored. Lamb wave response of thin aluminium plate with or without damage is simulated using finite element. Simulations are carried out at different frequencies for various kinds of damage. The procedure is divided into two parts - signal processing and machine learning. Firstly, MP is used for denoising and to maintain the sparsity of the dataset. In this study, MP is extended by using a combination of time-frequency functions as the dictionary and is deployed in two stages. Selection of a particular type of atoms lead to extraction of important features while maintaining the sparsity of the waveform. The resultant waveform is then passed as input data for SVM classifier. SVM is used to detect the location of the potential damage from the reduced data. The study demonstrates that SVM is a robust classifier in presence of noise and more efficient as compared to Artificial Neural Network (ANN). Out-of-sample data is used for the validation of the trained and tested classifier. Trained classifiers are found successful in detection of the damage with more than 95% detection rate.
Guided Waves for SHM in Aerospace Applications II
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Guided ultrasonic waves for the monitoring of hidden fatigue crack growth in multi-layer aerospace structures
I. Najarre, E. Kostson, P. Fromme
Varying loading conditions of aircraft structures result in stress concentration at fastener holes, where multi-layered components are connected, possibly leading to the development of fatigue cracks. The potential of guided ultrasonic waves, propagating along large plate-like structures, for the Structural Health Monitoring (SHM) of aerospace structures has been identified. However, the sensitivity for the detection of small, potentially hidden, defects has to be ascertained. This contribution presents a study of the application of guided ultrasonic waves in multi-layered tensile specimens for the monitoring of fatigue crack growth at fastener holes in the 2nd (bottom) layer of such structures. Fatigue crack growth was monitored optically and the changes in the ultrasonic signal caused by the crack development were quantified. It was shown that hidden fatigue crack detection and monitoring using the low frequency guided waves is possible. The sensitivity and repeatability of the measurements were ascertained, having the potential for fatigue crack growth monitoring at critical and difficult to access fastener locations from a stand-off distance. The robustness of the methodology for practical in-situ ultrasonic monitoring of fatigue crack growth was discussed.
Approaches to hybrid SHM and NDE of composite aerospace structures
Jennifer E. Michaels, Alexander J. Dawson, Thomas E. Michaels, et al.
Periodic inspection of aerospace structures, while essential for ensuring their safety, incurs significant costs over a structure’s life and also can result in significant loss of service. Structural health monitoring (SHM), which is also referred to as in situ nondestructive evaluation (NDE), offers the promise of more frequent assessments of structural integrity with little or no loss of service; however, such systems are not in common use. Here we consider a combined SHM and NDE approach to inspection of composite, plate-like components where the SHM system detects sites of possible damage and the follow-up NDE method utilizes the in situ SHM sensors to facilitate the inspection. The specific SHM approach considered is that of a sparse guided wave array using simple transducers that are spatially distributed on the structure. The NDE approach is non-contact guided wavefield imaging whereby one or more of the SHM transducers is used as a source and full wavefield data are recorded over the area of interest. This method has the advantage over conventional ultrasonic methods of being non-contact and requiring minimal surface preparation. Sparse array and wavefield data from a composite specimen with simulated sites of damage are presented here to illustrate the concept. Damage is simulated via glued-on steel plate pieces at multiple locations, and localization is performed using delay-and-sum imaging. A small, single site of simulated damage is well-localized, whereas larger and multiple sites of damage are not; however, their presence is readily detected. The follow-up wavefield imaging using a single sparse array transducer as a source is able to not only locate the sites of damage, but is able to provide a reasonable estimate of their sizes.
Monitoring bolt torque levels through signal processing of full-field ultrasonic data
Colin Haynes, Michael Yeager, Michael Todd, et al.
Using full-field ultrasonic guided wave data can provide a wealth of information on the state of a structure through a detailed characterization of its wave propagation properties. However, the need for appropriate feature selection and quantified metrics for making rigorous assessments of the structural state is in no way lessened by the density of information. In this study, a simple steel bolted connection with two bolts is monitored for bolt loosening. The full-field data were acquired using a scanning-laser-generated ultrasound system with a single surface-mounted sensor. Such laser systems have many advantages that make them attractive for nondestructive evaluation, including their high-speed, high spatial resolution, and the ability to scan large areas of in-service structures. In order to characterize the relationship between bolt torque and the resulting wavefield in this specimen, the bolt torque in each of the bolts is independently varied from fully tightened to fully loosened in several steps. First, qualitative observations about the changes in the wavefield are presented. Next, an approach to quantifying the wave transmission through the bolted joint is discussed. Finally, a method of monitoring the bolt torque using the ultrasonic data is demonstrated.
Cross-validated detection of crack initiation in aerospace materials
Prashanth A. Vanniamparambil, Jefferson Cuadra, Utku Guclu, et al.
A cross-validated nondestructive evaluation approach was employed to in situ detect the onset of damage in an Aluminum alloy compact tension specimen. The approach consisted of the coordinated use primarily the acoustic emission, combined with the infrared thermography and digital image correlation methods. Both tensile loads were applied and the specimen was continuously monitored using the nondestructive approach. Crack initiation was witnessed visually and was confirmed by the characteristic load drop accompanying the ductile fracture process. The full field deformation map provided by the nondestructive approach validated the formation of a pronounced plasticity zone near the crack tip. At the time of crack initiation, a burst in the temperature field ahead of the crack tip as well as a sudden increase of the acoustic recordings were observed. Although such experiments have been attempted and reported before in the literature, the presented approach provides for the first time a cross-validated nondestructive dataset that can be used for quantitative analyses of the crack initiation information content. It further allows future development of automated procedures for real-time identification of damage precursors including the rarely explored crack incubation stage in fatigue conditions.
2D aperture synthesis for Lamb wave imaging using co-arrays
Lukasz Ambrozinski, Tadeusz Stepinski, Tadeusz Uhl
2D ultrasonic arrays in Lamb wave based SHM systems can operate in the phased array (PA) or synthetic focusing (SF) mode. In the real-time PA approach, multiple electronically delayed signals excite transmitting elements to form the desired wave-front, whereas receiving elements are used to sense scattered waves. Due to that, the PA mode requires multi channeled hardware and multiple excitations at numerous azimuths to scan the inspected region of interest. To the contrary, the SF mode, assumes a single element excitation of subsequent transmitters and off-line processing of the acquired data. In the simplest implementation of the SF technique, a single multiplexed input and output channels are required, which results in significant hardware simplification. Performance of a 2D imaging array depends on many parameters, such as, its topology, number of its transducers and their spacing in terms of wavelength as well as the type of weighting function (apodization). Moreover, it is possible to use sparse arrays, which means that not all array elements are used for transmitting and/ or receiving. In this paper the co-array concept is applied to facilitate the synthesis process of an array's aperture used in the multistatic synthetic focusing approach in Lamb waves-based imaging systems. In the coherent imaging, performed in the transmit/receive mode, the sum co-array is a morphological convolution of the transmit/receive sub-arrays. It can be calculated as the set of sums of the individual elements' locations in the sub-arrays used for imaging. The coarray framework will be presented here using two different array topologies, aID uniform linear array and a cross-shaped array that will result in a square coarray. The approach will be discussed in terms of array patterns and beam patterns of the resulting imaging systems. Both, theoretical and experimental results will be given.
Estimation of fatigue damage parameters using guided wave technique
In the present work we have considered the problem of monitoring a fatigue crack growth in a thin plate specimen. The problem is first solved analytically by modeling the structure with a cyclic plastic zone around the crack. The damaged region is modeled as a visco-elastic zone and other regions are modeled as elastic zones. Using the one-dimensional guided wave model, the reflected and transmitted energies of the guided waves from the fatigue crack and plastic zone are studied. Experimental study of the reflected and transmitted energies is done using guided waves generated and received by piezoelectric wafers. The reflected and transmitted energies are derived at various cycles of fatigue loading till the failure of the structure. Validation of the results from the analytical model is done by comparing the results obtained from the experiments. The reflected and transmitted energy is related to the size of crack size or the magnitude of loading. Using crack size and the nature of loading, a method is proposed to estimate the fatigue life using fracture mechanics approach.
Guided Wave-Based SHM and Other Advanced Techniques I
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Monitoring of corrosion damage using high-frequency guided ultrasonic waves
D. Chew, P. Fromme
Due to adverse environmental conditions corrosion can develop during the life cycle of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the integrity and load bearing capacity of the structure. Structural health monitoring of corrosion damage in difficult to access areas can in principle be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic transducers with single sided access to the structure, high frequency guided wave modes were generated that penetrate through the complete thickness of the structure. Wall thickness reduction was induced using accelerated corrosion in a salt water bath. The corrosion damage was monitored based on the effect on the wave propagation and interference of the different modes. The change in the wave interference was quantified based on an analysis in the frequency domain (Fourier transform) and was found to match well with theoretical predictions for the wall thickness loss. High frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.
A vision-based technique for damage assessment of reinforced concrete structures
The most common damage assessment technique for concrete structures is visual inspection (VI). Condition assessed by VI is subjective in nature, meaning it depends on the experience, knowledge, expertise, measurement accuracy, mental attention, and judgment of the inspector carrying out the assessment. In many post-event assessments, cracks data including width and pattern provide the most indicative information about the health or damage state of the structure. Residual cracks are sometimes the only available data for VI. However, due to adjacent elastic members, earthquake displacement spectrum, or re-centering systems, these measurements may lead to erroneous decisions. To overcome this problem, this paper proposes a novel damage index based upon Fractal Dimension (FD) analysis of residual cracks as a complementary method for VI. FD can quantify crack patterns and enhance the routine inspection procedure by establishing a crack pattern recognition system. This algorithm was validated through an experimental study on a large scale reinforced concrete shear wall (RCSW). The results demonstrate the novel technique as a quite accurate estimator for damage grades and stiffness loss of the wall.
Poster Session
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Research on prognostics and health management technology of numerical control equipment
Rui Zheng, Hongwei Sun, Yingzhi Zhang
Scheduled maintenance and corrective maintenance both construct the tradition l maintenance policy of numerical control equipment, which may bring some problems such as excessive maintenance and inadequate maintenance. Aiming at this phenomena, Prognostics and Health Management (PHM) technology is introduced to improve the reliability and availability of numerical control equipment. Before using this technology, Failure Mode Effects and Criticality Analysis (FMECA)should be firstly made for all the subsystems of numerical control equipment. FMECA is indispensable before PHM, and its purpose is to identify the key subsystems which are suitable for using PHM technology, find out the failure mechanisms of this subsystems, and provide references for building failure mechanism models and defining conditional parameters being monitored. Then a PHM system of numerical control equipment is designed. In this system, every conditional parameter of key subsystems is monitored by various sensors according to its respective failure mechanisms. A method based on multi - sensor data fusion is built to process information from sensors. The method uses the neural network algorithm. Applying the method can analyze the operation condition of numerical control equipment, and then prognoses its performance degradation, life evaluation, machining accuracy, and reliability. All the results can supply helpful evidence for making maintenance policy. Finally, key issues of implementing PHM theology in numerical control equipment are cited with the goal of better practical uses.
The phase transition method for SAR measurement in MRI
R. Romano, R. Canonico, F. Acernese, et al.
During an MR procedure, the patient absorbs a portion of the transmitted RF energy, which may result in tissue heating and other adverse effects, such as alterations in visual, auditory and neural functions. The Specific Absorption Rate (SAR), in W/kg, is the RF power absorbed per unit mass of tissue and is one of the most important parameters related with thermal effects and acts as a guideline for MRI safety. Strict limits to the SAR levels are imposed by patient safety international regulations (CEI - EN 60601 - 2 - 33) and SAR measurements are required in order to verify its respect. The recommended methods for mean SAR measurement are quite problematic and often require a maintenance man intervention and long stop machine. For example, in the CEI recommended pulse energy method, the presence of a maintenance man is required in order to correctly connect the required instrumentation; furthermore, the procedure is complex and requires remarkable processing and calculus. Simpler are the calorimetric methods, also if in this case long acquisition times are required in order to have significant temperature variations and accurate heat capacity knowledge (CEI - EN 60601 - 2 - 33). The phase transition method is a new method to measure SAR in MRI which has the advantages to be very simple and to overcome all the typical calorimetric method problems. It does not require in gantry temperature measurements, any specific heat or heat capacity knowledge, but only mass and time measurement. Nevertheless, in order to consider this method it is necessary to verify that all deposited SAR power can be considered acquired and measured. In this paper considerations about this aspect are conducted.
Biological NMR FIDs and spectra normalization
R. Romano, R. Canonico, F. Acernese, et al.
There is increasing use of spectroscopic techniques, such as high-resolution NMR spectroscopy, to examine variations in cell metabolism and / or structure in response to numerous physical, chemical, and biological agents. In these types of studies, in order to obtain relative quantitative information, a comparison between signal intensities of control samples and treated or exposed ones is often conducted. The methods thus far developed for this purpose are not directly related to the overall intrinsic properties of the samples, but rather to the addition of external substances of known concentrations or to indirect measurement of internal substances. Another possibility is to estimate, by an opportune algorithm, a normalization constant which takes into consideration all cell metabolites present in the sample. Recently, a new normalization algorithm, based on Principal Component Analysis (PCA), was presented. PCA is a well-known statistical technique for analysis of large, multivariate datasets, which extracts the basic features of the data. The PRICONA (PRincipal COmponent Normalization Algorithm) algorithm use PCA in a new totally different manner: PCA is, in fact, used to normalize spectra in order to obtain quantitative information about the treatment effects. In this paper, a comparison of results obtained in the time domain, that is on NMR FIDs (Free Induction Decay) and in the frequency domain, on NMR spectra, is conducted. The comparison is useful because in NMR spectroscopy analysis in the different domain can have different advantages. The algorithm was tested by Monte Carlo simulations of NMR FIDs.
Damage detection and locating using tone burst and continuous excitation modulation method
Zheng Li, Zhi Wang, Li Xiao, et al.
Among structural health monitoring techniques, nonlinear ultrasonic spectroscopy methods are found to be effective diagnostic approach to detecting nonlinear damage such as fatigue crack, due to their sensitivity to incipient structural changes. In this paper, a nonlinear ultrasonic modulation method was developed to detect and locate a fatigue crack on an aluminum plate. The method is different with nonlinear wave modulation method which recognizes the modulation of low-frequency vibration and high-frequency ultrasonic wave; it recognizes the modulation of tone burst and high-frequency ultrasonic wave. In the experiment, a Hanning window modulated sinusoidal tone burst and a continuous sinusoidal excitation were simultaneously imposed on the PZT array which was bonded on the surface of an aluminum plate. The modulations of tone burst and continuous sinusoidal excitation was observed in different actuator-sensor paths, indicating the presence and location of fatigue crack. The results of experiments show that the proposed method is capable of detecting and locating the fatigue crack successfully.
Nonlinear ball chain waveguides for acoustic emission and ultrasound sensing of ablation
Stephen H. Pearson, Dryver Huston
Harsh-environment acoustic emission and ultrasonic wave sensing applications often benefit from placing the sensor in a remote and more benign physical location, using waveguides to transmit elastic waves between the structural location under test and the transducer. Waveguides are normally designed with linear properties to have high fidelity over broad frequency ranges to minimize distortion – often difficult to achieve in practice. This paper reports on an examination of using nonlinear ball chain waveguides for the transmission of acoustic emission and ultrasonic waves for the monitoring of thermal protection systems undergoing severe heat loading, such as ablation and similar processes. Experiments test the nonlinear propagation of solitary, harmonic and mixed harmonic elastic waves through a copper tube filled with steel and elastomer balls. Mechanical pulses of varying time widths and amplitudes are launched into one end of the ball chain waveguide and observed at the other end in both time and frequency domains. A nonlinear mechanical model describes the motion of the ball chains. Based on the results of these studies it is anticipated that a nonlinear waveguide will be designed, built and tested as a possible replacement for the high-fidelity waveguides presently being using in an Inductively Coupled Plasma Torch facility for high heat flux thermal protection system testing. The design is intended to accentuate acoustic emission signals of interest, while suppressing other forms elastic wave noise.
Dual-durometer soft suction foot robot for concrete inspection
Dryver Huston, Dylan Burns, John Gardner-Morse, et al.
Climbing on concrete, masonry and brick with automated machines is difficult due to the uneven surfaces that prevent getting a good grip. This paper describes developments in using dual-durometer pneumatic suction feet for gripping onto concrete surfaces as part of a multi-legged robotic climbing system for inspecting concrete structures with vertical walls. The dual durometer technique presents a compliant suction tip to the concrete thereby producing a good seal against an irregular surface, and stiff component to deliver the structural rigidity needed for walking and climbing. Individually actuated pneumatic Venturi vacuum generators provide the suction from positive pneumatic pressure in a manner that is robust against leaks that cause the systemic vacuum collapse that can plague other vacuum configurations. The feet are attached to a six-legged robot that with a nominal floor walking capability and gait. Climbing a wall requires modification to leg actuation and gait, along with suction feet. System design, integration, concrete wall climbing performance and sensor deployment in the form of a lightweight ground penetrating radar system are presented.
Optical feather and foil for shape and dynamic load sensing of critical flight surfaces
Richard J. Black, Joannes M. Costa, Fereydoun Faridian, et al.
Future flight vehicles may comprise complex flight surfaces requiring coordinated in-situ sensing and actuation. Inspired by the complexity of the flight surfaces on the wings and tail of a bird, it is argued that increasing the number of interdependent flight surfaces from just a few, as is normal in an airplane, to many, as in the feathers of a bird, can significantly enlarge the flight envelope. To enable elements of an eco-inspired Dynamic Servo-Elastic (DSE) flight control system, IFOS is developing a multiple functionality-sensing element analogous to a feather, consisting of a very thin tube with optical fiber based strain sensors and algorithms for deducing the shape of the “feather” by measuring strain at multiple points. It is envisaged that the “feather” will act as a unit of sensing and/or actuation for establishing shape, position, static and dynamic loads on flight surfaces and in critical parts. Advanced sensing hardware and software control algorithms will enable the proposed DSE flight control concept. The hardware development involves an array of optical fiber based sensorized needle tubes for attachment to key parts for dynamic flight surface measurement. Once installed the optical fiber sensors, which can be interrogated over a wide frequency range, also allow damage detection and structural health monitoring.