Proceedings Volume 7983

Nondestructive Characterization for Composite Materials, Aerospace Engineering, Civil Infrastructure, and Homeland Security 2011

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Proceedings Volume 7983

Nondestructive Characterization for Composite Materials, Aerospace Engineering, Civil Infrastructure, and Homeland Security 2011

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Volume Details

Date Published: 29 March 2011
Contents: 20 Sessions, 104 Papers, 0 Presentations
Conference: SPIE Smart Structures and Materials + Nondestructive Evaluation and Health Monitoring 2011
Volume Number: 7983

Table of Contents

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Table of Contents

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  • Front Matter: Volume 7983
  • Plenary Session
  • Laser, Ultrasound, Acoustic Emission NDE I
  • NDE in Civil Infrastructure I
  • Laser, Ultrasound, Acoustic Emission NDE II
  • NDE in Civil Infrastructure II
  • NASA-based NDE/SHM Activities
  • NDE in Composites
  • PNNL-based NDE in Homeland Security Applications
  • NIST Technology Innovation Program on Civil Infrastructure Critical National Need: Advanced Sensing Technologies for the Infrastructure: Bridges, Roads, Highways, and Water Systems I
  • Fiber Optics Sensors Technologies
  • NIST Technology Innovation Program on Civil Infrastructure Critical National Need: Advanced Sensing Technologies for the Infrastructure: Bridges, Roads, Highways, and Water Systems II
  • Radar/Lidar NDE Technologies
  • NIST Technology Innovation Program on Civil Infrastructure Critical National Need: Advanced Sensing Technologies for the Infrastructure: Bridges, Roads, Highways, and Water Systems III
  • Thermal, Infrared, and Radiographic NDE Technologies
  • NIST Technology Innovation Program on Civil Infrastructure Critical National Need: Advanced Sensing Technologies for the Infrastructure: Bridges, Roads, Highways, and Water Systems III
  • NIST Technology Innovation Program on Civil Infrastructure Critical National Need: Advanced Sensing Technologies for the Infrastructure: Bridges, Roads, Highways, and Water Systems IV
  • Wireless Sensor Network and Energy Harvesting
  • Vibration-Based NDE Technologies
  • Smart Materials Sensing Technologies
  • Poster Session
Front Matter: Volume 7983
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Front Matter: Volume 7983
This PDF file contains the front matter associated with SPIE Proceedings Volume 7983, including the Title Page, Copyright information, Table of Contents, Introduction, and the Conference Committee listing.
Plenary Session
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The upcoming revolution in ultrasonic guided waves
Joseph L. Rose
This paper will include discussions on fundamental principles and market forces associated with the upcoming revolution in ultrasonic guided waves. A literature survey is also outlined covering some selected major developments this past decade. A few applications in pipe, rail, bonding and composites, imaging and tomography, ultrasonic vibration, de-icing, structural health monitoring, gas entrapment, and non-linear methods are treated to provide an idea of where we are heading with ultrasonic guided waves.
Laser, Ultrasound, Acoustic Emission NDE I
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Continuous acoustic emission monitoring of reinforced concrete under accelerated corrosion
M. Di Benedetti, G. Loreto, A. Nanni, et al.
The development of techniques capable of evaluating deterioration of reinforced concrete (RC) structures is instrumental to the advancement of techniques for the structural health monitoring (SHM) and service life estimate for constructed facilities. One of the main causes leading to degradation of RC is the corrosion of the steel reinforcement. This process can be modeled phenomenologically, while laboratory tests aimed at studying durability responses are typically accelerated in order to provide useful results within a realistic period of time. To assess the condition of damage in RC, a number of nondestructive methods have been recently studied. Acoustic emission (AE) is emerging as a nondestructive tool to detect the onset and progression of deterioration mechanisms. In this paper, the development of accelerated corrosion and continuous AE monitoring test set-up for RC specimens are presented. Relevant information are provided with regard to the characteristics of the corrosion circuit, continuous measurement and acquisition of corrosion potential, selection of AE sensors and AE parameter setting. The effectiveness of the setup in detecting and characterizing the initiation and progression of the corrosion phenomenon is discussed on the basis of preliminary results from small-scale, pre-cracked RC specimens, which are representative of areas near the clear cover in typical RC bridge members.
Early state damage detection of aluminum 7075-T6 plate based on acoustic emission
Aluminum alloy 7075-T6 is a commonly used material in aircraft industry. A crack usually initiates at the edge of a fastener hole, and it can affect the maintenance schedule and reduce the life of an aircraft structure significantly. The fatigue property of the material has been researched widely to develop methods and models for predicting fatigue crack growth under random loading. From the point of damage tolerance design, the inspection technique of a crack for an aircraft structure is very important because it can be used to determine the inspection period of the aircraft structure. The acoustic emission (AE) technique is a nondestructive testing (NDT) method that is able to monitor damage initiation and progression in real time. Understanding the early stage of AE signature due to the damage progression using small scale laboratory samples requires non-traditional data analysis approaches. In this study, 1mm thick Al-7075-T6 plates were tested under monotonic and fatigue loading. The initiation of damage progression using AE data was identified based on improved linear location algorithm and the result was verified using elasto-plastic finite element model. The improved location algorithm integrates dispersive characteristics of flexural waves and threshold independent approach to pick up the wave arrival time. In this paper, AE results in comparison with FE model under monotonic and fatigue loading will be presented. The comparison of traditional and improved location approaches will be shown. The approach for implementing the laboratory scale results in the large scale field testing will be discussed.
Environmentally induced acoustic emission from reinforced concrete
Adrian A. Pollock, Miguel Gonzalez-Nunez, Tala Shokri
A system is being developed to monitor in-service deterioration of reinforced concrete (RC) in highway bridges. The system includes the monitoring of acoustic emission (AE). To develop a preliminary understanding of AE source mechanisms and their causes while also getting closer to the challenges of separating relevant AE from noise, a 6ft long RC test article was monitored in the outdoors environment of a New Jersey summer. There were indications of daily swings in the AE rate, coinciding with the daily swings in temperature. However this correlation was not consistent or reproducible. As the monitoring was extended into the winter and the test site was buried in snow, the AE rate dropped drastically. It was concluded that temperature changes were instrumental in stimulating AE from this damaged concrete. Implications for the formulation of AE evaluation criteria are discussed. Also, the summer swings provoked consideration of the underlying stress field, the fractal nature of the heterogeneous material and the stochastic AE phenomenon. An analysis of calm time distributions yielded results similar to those found by Abe and Suzuki for earthquake time distributions. Analysis of this kind may help to differentiate relevant AE from some kinds of noise.
Micromechanics models and innovative sensor technologies to evaluate internal-frost damage of concrete
Qingli Dai, Xiong Yu, Kenny Ng, et al.
Internal-frost damage is one of the major problems affecting the durability of concrete in cold regions. This paper presents micromechanics models and innovative sensor technologies to study the fundamental mechanisms of frost damage in concrete. The crystallization pressure due to ice nucleation with capillary pores is the primary cause of internal-frost damage of concrete. The crystallization pressure of a cylinder pore was formulated using interface energy balance with thermodynamics equations. The obtained crystallization pressure on the pore wall was input for the fracture simulation with the developed Extended Finite Element Model (XFEM). The XFEM fracture simulation on a homogeneous beam sample with a vertical cylinder pore leads to a straight line. The XFEM simulation was also conducted on the generated digital sample. The simulation results were favorable compared with the middle-notched single edge beam bending specimen due to the open-mode fracture behavior in both cases. An innovative Time-Domain Reflectometry (TDR) sensor was developed to nondestructively monitor the freezing process. The experimental data shows that the TDR sensor signals can detect the freezing degree, an important input parameter to micromechanics models. These studies indicate that the developed micromechanics models and TDR sensor techniques can be used by the practitioners to evaluate internal-frost damage of concrete. Future work will incorporate the TDR sensor measurements into micromechanics models to real-time predict the internal-frost damage process in concrete specimens. The predicted freeze-thaw damage process will be verified with acoustic emission detection.
NDE in Civil Infrastructure I
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Study of concrete drilling for automated non-destructive evaluation and rehabilitation system for bridge decks
Mitja Trkov, Fei Liu, Jingang Yi, et al.
Robotic drilling is the basic process for the non-destructive rehabilitation (NDR) system in the Automated Non-destructive Evaluation and Rehabilitation System (ANDERS) for bridge decks. In this paper, we present a study and testing of a concrete drilling process that is used for robotic drilling process for bridge decks repair. We first review the ANDERS and NDR design. Then we present the experimental setup for the drilling process study. A set of testing experiments are performed considering drilling process parameters such as drill bit size, drill rotating speed, drill thrust force and types of concrete composites. Based on the experiments and analysis, we identify and find that the optimal set of drilling process parameters for the ANDERS application is 1/4-inch bit size, drill rotational speed of 1500 rpm and thrust force around 35 lbs. We also demonstrate that the monitoring of drill feeding displacement and thrust force cannot be used to detect and identify the cracks in bridge decks.
Nanoscale materials for non-destructive repair of transportation infrastructures
Matthew Klein, Giri Venkiteela, Husam Najm, et al.
Results related to the development of an inorganic matrix that is suitable for filling narrow cracks and thin delaminations on bridge decks are presented in this paper. Almost all the repair materials currently available for these types of repairs are organic polymer based matrices. These matrices create a discontinuity in the modulus of elasticity and water permeability. These discontinuities result in the failure of repairs within about five years. The matrix used in the current investigation has a modulus of elasticity and permeability characteristics that are similar to the concrete used in the bridge decks. The primary properties investigated were: bonding to cracked surfaces, flow characteristics, ease of application, and mechanical characteristics. This paper discusses these properties, matrix performance and matrix viability for use in automated nondestructive robotic delivery system to fill delaminations and narrow/hairline crack in bridge decks.
Multisensor data fusion for nondestructive evaluation of bridge decks
Ying Zhang, Xiangmin Wei, Zhenhua Xie
The nondestructive evaluation (NDE) of bridge decks often requires a combination of different methods for deterioration identification and characterization. Each individual NDE method also needs the responses of an array of spatially distributed sensors to better detect damages. Proper interpretation techniques are needed to effectively integrate data from different NDE technologies and sensor arrays of a single NDE method. A hybrid multisensor data fusion framework is presented in the paper for the NDE of bridge decks. The multisensor data fusion approach process, integrate and interpret the data from multisensor data of a single NDE method and a combination of various NDE technologies in a way that improves the accuracy and reliability of deterioration identification and characterization.
Evaluation of corrosion effect in reinforced concrete by chloride exposure
G. Loreto, M. Di Benedetti, R. Iovino, et al.
Durability is generally described as the ability of a material to maintain its physical and mechanical properties over time. In reinforced concrete (RC) structures, concrete is the ideal material to protect the steel reinforcement given its high alkalinity. In environments subjected to highly aggressive conditions, mostly due to the presence of chlorides, concrete may lose its protective characteristics and allow for accelerated ageing. Concrete degradation and steel reinforcement corrosion are phenomena closely connected. The aim of this research work is the characterization of the relationship between steel reinforcement corrosion and concrete degradation under accelerated ageing in a 3% sodium chloride solution. The method of linear polarization is used for identification of the corrosion rate of the steel bar. Additionally, the values of concrete residual strength are obtained, and correlated to both the corrosion rate and width of concrete cracks. Finally, the prediction of the concrete cover useful life is estimated.
Laser, Ultrasound, Acoustic Emission NDE II
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Assessment of carbon fiber-reinforced polyphenylene sulfide by means of laser ultrasound
Michael Kalms, Christian Peters, Ronald Wierbos
From automobile industry to aerospace, thermoformed composites are more and more in use. Thermoplastics offer a number of attractive applications in commercial use like short production times, tailored solutions, recyclability and lower cost. The thermoforming process allows for producing carbon fiber-reinforced parts in a wide range of different geometric shapes. On the other hand this benefit requires a demanding nondestructive testing procedure especially for security relevant parts. A contactless method which is able to fulfil this requirement is the extension of the ultrasound technique with laser technology. It opens up new opportunities for quality assessment during manufacturing like inspection of complex surfaces including small radii, remote observation and nondestructive testing of hot items directly after the thermal forming process. We describe the successful application of laser-based ultrasound on small complex thermoformed composite parts (Cetex® PPS). Cetex consists of semicrystalline polyphenylene sulfide thermoplastics providing outstanding toughness and excellent chemical and solvent resistance. It is qualified in aircraft industry for multiple structural applications. For instance, Cetex is used in the Airbus A380 engine air intakes and the wing fixed leading edge (J-Nose). We investigated several test samples with intentionally introduced defects. The smallest flaw size detected was 2 mm in diameter for delaminations and 6 mm in diameter for porosity.
Development of a portable ultrasonic phased array inspection imaging apparatus for NDT
Baohua Shan, Jingan Li, Xiaoyan Liu, et al.
To improve the inspection result repetition and reliability of manual ultrasonic method in NDT field, a portable ultrasonic apparatus based on the phased array inspection technology is developed in paper. The apparatus is small, integrated and portable, which can perform the shear wave and longitudinal wave detection, automatically transmit and receive sound wave, accomplish data acquisition in real time, provide many imaging modes, and give comments of the damage. As designed, the apparatus can implement different algorithm of the ultrasonic phased array inspection technology. With proposed inspection scheme, a phased array reference block was practically detected in the lab. Experiment results indicate the portable ultrasonic apparatus can factually imaging the flaws position, and the size and shape of flaws are nearly consistent with the practical condition. Compared to the conventional ultrasonic testing system, the current apparatus works more efficiently and reliably in the flaw detection and evaluation.
NDE in Civil Infrastructure II
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Temperature effect on modal frequencies for a rigid continous bridge based on long term monitoring
Lei Wang, Jilin Hou, Jinping Ou
Environment conditions such as temperature, humidity, traffic loadings and wind loadings cause changes in the identified dynamic properties of bridges, which will affect health diagnosis based on the mode frequencies in bridge structural health monitoring. This paper analyzed temperature effects on a rigid continuous bridge based on monitoring data from Aug. 2006 to Dec. 2006. First, temperature data calculating process from measured data is given and frequency time histories are graphed. Temperature effects on the bridge dynamic properties are divided into yearly temperature change and sunlight radiation. Then, theoretical eigenfrequency functions of a simply-supported uniform beam with and without axial force are provided to explain and distinguish temperature effects and constraints on characteristic frequencies. Relationship of measured temperature and frequencies data are drafted and linear correlations are found on the 1st and 3rd vertical frequencies. 2nd vertical frequency fluctuated cyclically in one day, caused by sunlight radiation and restrains.
Bridge reliability assessment based on the PDF of long-term monitored extreme strains
Meiju Jiao, Limin Sun
Structural health monitoring (SHM) systems can provide valuable information for the evaluation of bridge performance. As the development and implementation of SHM technology in recent years, the data mining and use has received increasingly attention and interests in civil engineering. Based on the principle of probabilistic and statistics, a reliability approach provides a rational basis for analysis of the randomness in loads and their effects on structures. A novel approach combined SHM systems with reliability method to evaluate the reliability of a cable-stayed bridge instrumented with SHM systems was presented in this paper. In this study, the reliability of the steel girder of the cable-stayed bridge was denoted by failure probability directly instead of reliability index as commonly used. Under the assumption that the probability distributions of the resistance are independent to the responses of structures, a formulation of failure probability was deduced. Then, as a main factor in the formulation, the probability density function (PDF) of the strain at sensor locations based on the monitoring data was evaluated and verified. That Donghai Bridge was taken as an example for the application of the proposed approach followed. In the case study, 4 years' monitoring data since the operation of the SHM systems was processed, and the reliability assessment results were discussed. Finally, the sensitivity and accuracy of the novel approach compared with FORM was discussed.
Risk based bridge data collection and asset management and the role of structural health monitoring
Piotr Omenzetter, Simon Bush, Theunis Henning, et al.
Bridges are critical to the operation and functionality of the whole road networks. It is therefore essential that specific data is collected regarding bridge asset condition and performance, as this allows proactive management of the assets and associated risks and more accurate short and long term financial planning. This paper proposes and discusses a strategy for collection of data on bridge condition and performance. Recognizing that risk management is the primary driver of asset management, the proposed strategy prioritizes bridges for levels of data collection including core, intermediate and advanced. Individual bridges are seen as parts of wider networks and bridge risk and criticality assessment emphasizes bridge failure or underperformance risk in the network context. The paper demonstrates how more reliable and detailed data can assist in managing network and bridge risks and provides a rationale for application of higher data collection levels for bridges characterized by higher risk and criticality. As the bridge risk and/or criticality increases planned and proactive integration of structural health monitoring (SHM) data into asset management is outlined. An example of bridge prioritization for data collection using several bridges taken from a national highway network is provided using an existing risk and criticality scoring methodology. The paper concludes with a discussion on the role of SHM in data collection for bridge asset management and where SHM can make the largest impacts.
NASA-based NDE/SHM Activities
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High-speed AMB machining spindle model updating and model validation
Adam C. Wroblewski, Jerzy T. Sawicki, Alexander H. Pesch
High-Speed Machining (HSM) spindles equipped with Active Magnetic Bearings (AMBs) have been envisioned to be capable of automated self-identification and self-optimization in efforts to accurately calculate parameters for stable high-speed machining operation. With this in mind, this work presents rotor model development accompanied by automated model-updating methodology followed by updated model validation. The model updating methodology is developed to address the dynamic inaccuracies of the nominal open-loop plant model when compared with experimental open-loop transfer function data obtained by the built in AMB sensors. The nominal open-loop model is altered by utilizing an unconstrained optimization algorithm to adjust only parameters that are a result of engineering assumptions and simplifications, in this case Young's modulus of selected finite elements. Minimizing the error of both resonance and anti-resonance frequencies simultaneously (between model and experimental data) takes into account rotor natural frequencies and mode shape information. To verify the predictive ability of the updated rotor model, its performance is assessed at the tool location which is independent of the experimental transfer function data used in model updating procedures. Verification of the updated model is carried out with complementary temporal and spatial response comparisons substantiating that the updating methodology is effective for derivation of open-loop models for predictive use.
Detecting cracks in ceramic matrix composites by electrical resistance
Craig Smith, Andrew Gyekenyesi
The majority of damage in SiC/SiC ceramic matrix composites subjected to monotonic tensile loads is in the form of distributed matrix cracks. These cracks initiate near stress concentrations, such as 90° fiber tows or large matrix pores and continue to accumulate with additional stress until matrix crack saturation is achieved. Such damage is difficult to detect with conventional nondestructive evaluation techniques (immersion ultrasonics, x-ray, etc.). Monitoring a specimen's electrical resistance change provides an indirect approach for monitoring matrix crack density. Sylramic-iBN fiber- reinforced SiC composites with a melt infiltrated (MI) matrix were tensile tested at room temperature. Results showed an increase in resistance of more than 500% prior to fracture, which can be detected either in situ or post-damage. A relationship between resistance change and matrix crack density was also determined.
NDE in Composites
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Carbon nanotube yarn sensors for structural health monitoring of composites
With increasing application of composite materials, real time monitoring of composite structures becomes vital for maintenance purpose as well as prevention of catastrophic failure. It has been reported that carbon nanotubes (CNTs) have excellent piezoresistive properties, which may enable a new generation of sensors in nano or micro scales. We report here a novel prototype of carbon nanotube yarn sensors with excellent repeatability and stability for in-situ structural health monitoring. The CNT yarn is spun directly from CNT arrays, and its electrical resistance increases linearly with tensile strain, which makes it an ideal strain sensor. Importantly, it shows repeatable piezoresistive behavior under repetitive straining and unloading. Yarn sensors show stable resistances at temperatures ranging from -196° to 110°. Neat yarn sensors are also embedded into resin to monitor the loading conditions of the composites. With multiple yarn sensor elements aligned in the composite, the crack initiation and propagation could be monitored. Yarn sensors could be easily incorporated into composite structures with minimal invasiveness and weight penalty to enable the structure has self-sensing capabilities.
Interaction of surface waves induced by IDT sensors with flaws in fiberglass composite panels
Jeong K. Na, Vijay Nalladega, Carl Druffner
Polyester resin based glass fiber reinforced composite panels obtained from a local windmill turbine blade part manufacturing company are used to evaluate the performance of inter-digital transducer (IDT) surface wave transducers. Interaction of surface waves with fiberglass layers is addressed in this work. Additionally, artificially created flaws such as cracks, impact damage and delamination are also studied in terms of amplitude changes in order to attempt to quantify the size, location and severity of damage in the test panels. As a potential application to the structural health monitoring (SHM) of windmill turbine blades, the coverage distance within the width of the sound field is estimated to be over 80 cm when a set of IDT sensors consisted of one transmitter and two receivers in a pitch-catch mode.
Non-invasive damage detection in composite beams using marker extraction and wavelets
Yi-Zhe Song, Chris Bowen, H. Alicia Kim, et al.
Simple and contactless methods for determining the health of metallic and composite structures are necessary to allow non-invasive Non-Destructive Evaluation (NDE) of damaged structures. Many recognized damage detection techniques, such as frequency shift, generalized fractal dimension and wavelet transform, have been described with the aim to identify, locate damage and determine the severity of damage. These techniques are often tailored for factors such as (i) type of material, (ii) damage patterns (crack, impact damage, delamination), and (iii) nature of input signals (space and time). In this paper, a wavelet-based damage detection framework that locates damage on cantilevered composite beams via NDE using computer vision technologies is presented. Two types of damage have been investigated in this research: (i) defects induced by removing material to reduce stiffness in a metallic beam and (ii) manufactured delaminations in a composite laminate. The novelty in the proposed approach is the use of bespoke computer vision algorithms for the contactless acquisition of modal shapes, a task that is commonly regarded as a barrier to practical damage detection. Using the proposed method, it is demonstrated that modal shapes of cantilever beams can be readily reconstructed by extracting markers using Hough Transform from images captured using conventional slow motion cameras. This avoids the need to use expensive equipment such as laser doppler vibrometers. The extracted modal shapes are then used as input for a wavelet transform damage detection, exploiting both discrete and continuous variants. The experimental results are verified using finite element models (FEM).
Characterization of random heterogeneities in polycrystalline microstructures using wave propagation simulation
Arash Noshadravan, Roger Ghanem, Pedro Peralta
The quantification of variability in the mechanical behavior of metallic materials is important in the design and reliability assessment of mechanical components. A combination of experimental and computational approaches is often required to alleviate the experimental burden and lack of data in constructing a probabilistic formalism for material design. The present work aims at integrating material characterization and computational modeling for the evaluation of variability in the elastodynamic response of random polycrystals. First, a procedure is presented for simulation of random 2D polycrystalline microstructures from limited experimental data. Second, the capability of the numerical model in capturing the variation of the scattered waves due to the random heterogeneities is investigated by introducing a suitable quantity of interest characterizing the intensity of the fluctuations of the stochastic waveforms. Two important types of heterogeneities are considered. The first is the inherent heterogeneity due to the mismatch in the grain orientations. The second is the heterogeneity due to fine scale defects in the form of random intergranular micro-cavities. The numerical model presented in this paper can be useful for the interpretation of experimental ultrasonic measurements for random heterogeneous material. The result is also applicable to the validation of multiscale probabilistic models for material prognosis.
Coupled attenuation and multiscale damage model for composite structures
Albert M. Moncada, Aditi Chattopadhyay, Brett Bednarcyk, et al.
Composite materials are widely used in many applications for their high strength, low weight, and tailorability for specific applications. However, the development of robust and reliable methodologies to detect micro level damage in composite structures has been challenging. For composite materials, attenuation of ultrasonic waves propagating through the media can be used to determine damage within the material. Currently available numerical solutions for attenuation induce arbitrary damage, such as fiber-matrix debonding or inclusions, to show variations between healthy and damaged states. This paper addresses this issue by integrating a micromechanics analysis to simulate damage in the form of a fiber-matrix crack and an analytical model for calculating the attenuation of the waves when they pass through the damaged region. The hybrid analysis is validated by comparison with experimental stress-strain curves and piezoelectric sensing results for attenuation measurement. The results showed good agreement between the experimental stress-strain curves and the results from the micromechanics analysis. Wave propagation analysis also showed good correlation between simulation and experiment for the tested frequency range.
Effect of fiber surface conditioning on the acoustic emission behavior of steel fiber reinforced concrete
D. G. Aggelis, D. V. Soulioti, E. Gatselou, et al.
The role of coating in preserving the bonding between steel fibers and concrete is investigated in this paper. Straight types of fibers with and without chemical coating are used in steel fiber reinforced concrete mixes. The specimens are tested in bending with concurrent monitoring of their acoustic emission activity throughout the failure process using two broadband sensors. The different stages of fracture (before, during and after main crack formation) exhibit different acoustic fingerprints, depending on the mechanisms that are active during failure (concrete matrix micro-cracking, macro-cracking and fiber pull out). Additionally, it was seen that the acoustic emission behaviour exhibits distinct characteristics between coated and uncoated fiber specimens. Specifically, the frequency of the emitted waves is much lower for uncoated fiber specimens, especially after the main fracture incident, during the fiber pull out stage of failure. Additionally, the duration and the rise time of the acquired waveforms are much higher for uncoated specimens. These indices are used to distinguish between tensile and shear fracture in concrete and suggest that friction is much stronger for the uncoated fibers. On the other hand, specimens with coated fibers exhibit more tensile characteristics, more likely due to the fact that the bond between fibers and concrete matrix is stronger. The fibers therefore, are not simply pulled out but also detach a small volume of the brittle concrete matrix surrounding them. It seems that the effect of chemical coating can be assessed by acoustic emission parameters additionally to the macroscopic measurements of ultimate toughness.
Inspection for kissing bonds in composite materials using vibration measurements
Douglas E. Adams, Nathan D. Sharp, Noah Myrent, et al.
Improper bonding of composite structures can result in close contact cracks under compressive stresses, called kissing bonds. These bond defects are very difficult to detect using conventional inspection techniques such as tap testing or local ultrasonic scanning and can lead to local propagation of damage if the structure is subjected to crack opening stresses. A method is investigated for identifying kissing bonds in composite material repairs based on vibration measurements. A damage feature of the kissing bond is extracted from the response of the input-output measurement that is a function of the structural path. This path exhibits local decoupling associated with the close contact cracks. Experimental vibration measurements from sandwich composite materials are presented along with the results of the damage detection algorithm for the healthy sections of the material and the kissing bond sections. A vibration based inspection technique could increase the ability to detect kissing bonds in composite material repairs while decreasing inspection time. Benefits of this method of identification over conventional techniques include its robust, objective damage detection methodology and the reduced requirement for specimen preparation and surface texture when compared to ultrasonic scanning.
PNNL-based NDE in Homeland Security Applications
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X-ray scan detection for cargo integrity
Juan Valencia, Steve Miller
The increase of terrorism and its global impact has made the determination of the contents of cargo containers a necessity. Existing technology allows non-intrusive inspections to determine the contents of a container rapidly and accurately. However, some cargo shipments are exempt from such inspections. Hence, there is a need for a technology that enables rapid and accurate means of detecting whether such containers were non-intrusively inspected. Non-intrusive inspections are most commonly performed utilizing high powered X-ray equipment. The challenge is creating a device that can detect short duration X-ray scans while maintaining a portable, battery powered, low cost, and easy to use platform. The Pacific Northwest National Laboratory (PNNL) has developed a methodology and prototype device focused on this challenge. The prototype, developed by PNNL, is a battery powered electronic device that continuously measures its X-ray and Gamma exposure, calculates the dose equivalent rate, and makes a determination of whether the device has been exposed to the amount of radiation experienced during an X-ray inspection. Once an inspection is detected, the device will record a timestamp of the event and relay the information to authorized personnel via a visual alert, USB connection, and/or wireless communication. The results of this research demonstrate that PNNL's prototype device can be effective at determining whether a container was scanned by X-ray equipment typically used for cargo container inspections. This paper focuses on laboratory measurements and test results acquired with the PNNL prototype device using several X-ray radiation levels.
A wireless sensor tag platform for container security and integrity
Ivan A. Amaya, Johnathan V. Cree, Fredrick J. Mauss
Cargo containers onboard ships are widely used in the global supply chain. The need for container security is evidenced by the Container Security Initiative launched by the U.S. Bureau of Customs and Border Protection (CBP). One method of monitoring cargo containers is using low power wireless sensor tags. The wireless sensor tags are used to set up a network that is comprised of tags internal to the container and a central device. The sensor network reports alarms and other anomalies to a central device, which then relays the message to an outside network upon arrival at the destination port. This allows the port authorities to have knowledge of potential security or integrity issues before physically examining the container. Challenges of using wireless sensor tag networks for container security include battery life, size, environmental conditions, information security, and cost among others. PNNL developed an active wireless sensor tag platform capable of reporting data wirelessly to a central node as well as logging data to nonvolatile memory. The tags, operate at 2.4 GHz over an IEEE 802.15.4 protocol, and were designed to be distributed throughout the inside of a shipping container in the upper support frame. The tags are mounted in a housing that allows for simple and efficient installation or removal prior to, during, or after shipment. The distributed tags monitor the entire container volume. The sensor tag platform utilizes low power electronics and provides an extensible sensor interface for incorporating a wide range of sensors including chemical, biological, and environmental sensors.
Application and assessment of ultrasonic inspection methods for flaw detection and characterization of manganese steel frogs
A. Cinson, A. Diaz, M. Prowant
Ultrasonic nondestructive examination (NDE) has a long and successful history of application across a wide array of industries, including nuclear, aerospace, and transportation sectors. In coarse-grained, cast Manganese (Mn) steel frog components, NDE/inspection challenges are encountered both in-field (after the frogs have been installed on a rail line) and at the manufacturing facilities during post-fabrication QA/QC activities. Periodically inherently flawed frogs are received from a manufacturer, and put into service, as most railroad operators do not have a means to conduct pre-service examinations on received components. Accordingly, there is a need for a pre-service inspection system that can provide a rapid, cost-effective and non-intrusive inspection capability for detection of defects, flaws, and other anomalies in frog components, in order to avoid premature initiation of cracks or failures of these components during service. This study focused on evaluating use of a volumetric phased-array ultrasonic testing (PA-UT) method to monitor fabrication quality assurance. In this preliminary assessment of using PA-UT, data were acquired at a frequency of 2.0 MHz on a known, flawed Mn steel frog component directly from a manufacturing facility. The component contained flaws commonly found as a result of the manufacturing process of these cast rail components. The data were analyzed and the anomalies were detected, localized and characterized. Results were compared against baseline radiographic data. A detection metric was reported in the form of signal-to-noise values.
NIST Technology Innovation Program on Civil Infrastructure Critical National Need: Advanced Sensing Technologies for the Infrastructure: Bridges, Roads, Highways, and Water Systems I
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Long-term assessment of an autonomous wireless structural health monitoring system at the new Carquinez Suspension Bridge
Masahiro Kurata, Junhee Kim, Yilan Zhang, et al.
A dense network of sensors installed in a bridge can continuously generate response data from which the health and condition of the bridge can be analyzed. This approach to structural health monitoring the efforts associated with periodic bridge inspections and can provide timely insight to regions of the bridge suspected of degradation or damage. Nevertheless, the deployment of fine sensor grids on large-scale structures is not feasible using wired monitoring systems because of the rapidly increasing installation labor and costs required. Moreover, the enormous size of raw sensor data, if not translated into meaningful forms of information, can paralyze the bridge manager's decision making. This paper reports the development of a large-scale wireless structural monitoring system for long-span bridges; the system is entirely wireless which renders it low-cost and easy to install. Unlike central tethered data acquisition systems where data processing occurs in the central server, the distributed network of wireless sensors supports data processing. In-network data processing reduces raw data streams into actionable information of immediate value to the bridge manager. The proposed wireless monitoring system has been deployed on the New Carquinez Suspension Bridge in California. Current efforts on the bridge site include: 1) long-term assessment of a dense wireless sensor network; 2) implementation of a sustainable power management solution using solar power; 3) performance evaluation of an internet-enabled cyber-environment; 4) system identification of the bridge; and 5) the development of data mining tools. A hierarchical cyber-environment supports peer-to-peer communication between wireless sensors deployed on the bridge and allows for the connection between sensors and remote database systems via the internet. At the remote server, model calibration and damage detection analyses that employ a reduced-order finite element bridge model are implemented.
Networked computing in wireless sensor networks for structural health monitoring
Apoorva Jindal, Mingyan Liu
This paper studies the problem of distributed computation over a wireless network of resource constrained sensor nodes. In particular, we focus our attention on sensor networks used for structural health monitoring. Within this context, the heaviest computation is to determine the singular value decomposition (SVD) to extract mode shapes (eigenvectors) of a structure. Compared to collecting raw vibration data and performing SVD at a central location, computing SVD within the network can result in a significantly smaller energy consumption and delay. Recent results have proposed methods to decompose SVD into components that can be carried out in a distributed way. The focus of this paper is to determine a near-optimal communication structure that enables the distribution of this computation and the reassembly of the final results, with the objective of minimizing energy consumption subject to a computational delay constraint. We show that this reduces to a generalized clustering problem; a cluster forms a unit on which a component of the overall computation is performed. We establish that this problem is NP-hard. By relaxing the delay constraint, we derive a lower bound to this problem. We also show that the optimal solution to the unconstrained problem has a simple structure that reveals insights into the solution of the original constrained problem. We then propose an integer linear program (ILP) to solve the constrained problem exactly as well as an approximate algorithm with a proven approximation ratio. We also present a distributed version of the approximate algorithm. Numerical results are presented.
Energy harvesting of radio frequency and vibration energy to enable wireless sensor monitoring of civil infrastructure
Tzeno Galchev, James McCullagh, Rebecca L. Peterson, et al.
To power distributed wireless sensor networks on bridges, traditional power cables or battery replacement are excessively expensive or infeasible. This project develops two power harvesting technologies. First, a novel parametric frequency-increased generator (PFIG) is developed. The fabricated PFIG harvests the non-periodic and unprecedentedly low frequency (DC to 30 Hz) and low acceleration (0.55-9.8 m/s2) mechanical energy available on bridges with an average power > 2 μW. Prototype power conversion and storage electronics were designed and the harvester system was used to charge a capacitor from arbitrary bridge-like vibrations. Second, an RF scavenger operating at medium and shortwave frequencies has been designed and tested. Power scavenging at MHz frequencies allows for lower antenna directivities, reducing sensitivity to antenna positioning. Furthermore, ambient RF signals at these frequencies have higher power levels away from cities and residential areas compared to the UHF and SHF bands utilized for cellular communication systems. An RF power scavenger operating at 1 MHz along with power management and storage circuitry has been demonstrated. It powers a LED at a distance of 10 km from AM radio stations.
The development of chloride ion selective polypyrrole thin film on a layer-by-layer carbon nanotube working electrode
Yang Liu, Jerome Lynch
A chloride ion selective thin film sensor is proposed for measuring chloride ion concentration, which is an environmental parameter correlated to corrosion. In this work, electrochemical polymerization of Polypyrrole (PPy) doped with chloride ions was achieved on the top of a carbon nanotube (CNT) thin film as a working electrode in an electrochemical cell. The underlying CNT layer conjugated with doped PPy thin film can form a multifunctional "selfsensing" material platform for chloride ion detection in a concrete environment. The paper presents the first type of work using CNT and PPy as hybrid materials for chloride ion sensing. Electrochemical polymerization of PPy results in oxidation that yields an average of one positive charge distributed over four pyrrole units. This positive charge is compensated by negatively-charged chloride ions in the supporting electrolyte. In effect, the chloride ion-doped PPy has become molecularly imprinted with chloride ions thereby providing it with some degree of perm-selectivity for chloride ions. The detection limit of the fabricated chloride ion-doped PPy thin film can reach 10-8 M and selectivity coefficients are comparable to those in the literature. The reported work aims to lay a strong foundation for detecting chloride ion concentrations in the concrete environment.
Mechanical and electrical characterization of self-sensing carbon black ECC
Vincent W. J. Lin, Mo Li, Jerome P. Lynch, et al.
In this paper, the development of a new variation of Engineered Cementitious Composite (ECC) that aims to combine tensile ductility with self-sensing ability is described. ECC is a new type of high-performance fiber reinforced cementitious composite that exhibits strain-hardening under applied tensile load while resisting fracture localization. The self-sensing ability is achieved by incorporating a small dosage of carbon black (CB) into the ECC system (hereafter known as CB-ECC) to enhance its piezoresistive behavior while maintaining its tensile strain-hardening behavior. The tensile stress-strain response of CB-ECC is studied with an emphasis on its tensile stress and strain capacity, as well as its cracking pattern. In addition, the piezoresistive behavior of CB-ECC under uniaxial tension is investigated. Specifically, the effect of carbon black content on the electrical properties of ECC including the sensitivity of changes in its bulk conductivity under applied tensile strain are explored in detail.
Fiber Optics Sensors Technologies
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A quasi-distributed optical fiber sensor network for large strain and high-temperature measurements of structures
Due to earthquake effects, buildings often experience large strains, leading to progressive collapses. Monitoring and assessing the large strain condition of critical buildings is of paramount importance to post-earthquake responses and evacuations in earthquake-prone regions. However, few monitoring system can work under such harsh environments. For their unique attributes such as compactness, immunity to electromagnetic interference and capability integrated within various types of structures and materials, optical fiber sensors are especially attractive for quasi-distributed strain sensing purposes in harsh environments. Nevertheless, the dynamic range of strain measurements of an optical sensor is limited by the elasticity of the optical fiber. In this paper, a quasi-distributed optical fiber sensor network based on extrinsic Fabry-Perot interferometer (EFPI) and long-period fiber grating (LPFG) sensors for both large strain and high temperature measurements has been developed. The sensor network combined several inline EFPIs and LPFGs by various couplers. Each EFPI sensor in the sensor network system has the capacity of large strain measurement up to 12% and each LPFG sensor here has a temperature measurement range of up to 700°C. To obtain strain and temperature information for multiple locations more efficiently, a hybrid LPFG/EFPI optical fiber sensor based sensor network system has been studied in this paper. Experimental results demonstrate that the proposed quasi-distributed optical fiber sensor network system is capable for both large strain and high temperature measurements. Therefore, the proposed optical fiber sensor network system can be applied to monitor the quasi-distributed strain of civil infrastructure in harsh environments.
Highly dense strain measurement of concrete retrofitted with smart fabric
M. Imai, H. Suzuki
A significant technical advancement in distributed fiber optic strain sensors has been accomplished: Brillouin optical correlation domain analysis (BOCDA) provides a high spatial resolution and the smallest measurement interval due to Brillouin scattering stimulated by the correlation of two counter-propagating lightwaves. In a BOCDA-based system, the measurement position can be varied continuously by changing the modulation frequency, whereas other systems require a sophisticated A/D board for localizing the measurement position. In fact, 50 mm is the current limit of the measurement interval in conventional time-domain-based systems, because higher sampling rates are required to process information traveling at the speed of lightwaves. This paper presents an experimental study on cracked concrete specimen retrofitted with a ply of smart fabric; a fiber optic sensor (FOS) is woven into the fabric. The strain distribution along the sensing fiber is measured to detect the debonding of the smart fabric from the concrete specimen under loading, and the measured highly dense strain information obtained using BOCDA is found to potentially facilitate a better understanding of structural behavior.
Stability and reliability of fiber optic measurement systems: basic conditions for successful long term structural health monitoring
Pravin Sudhakar Muley, Yaowen Yang, Wai Lun Sham
Recent developments in fiber optic sensors for monitoring civil structures have been of great help for engineers dealing with these structures. After literature survey it is observed that while using fiber optic sensor system for health monitoring of civil structures not much attention is given to the core quality of the fiber, types of coating on fiber, implementing methodologies, handling of fiber optic sensors and their long term effect on reliability of the performance of the monitoring system. These issues are important because the structural conditions, stress level and environment in which fiber optic sensors are placed are different from telecommunication industry. In this paper issues related to long term structural health monitoring of civil structures are investigated. The issue of the fatigue property of optic fiber is discussed since reversal bending of the fiber may cause adverse effect on the light carrying capacity of the fiber. Other long term structural health monitoring (SHM) issues such as life of fiber, strain transfer process from fiber core to coating, calibration of fiber and selection of fiber are also discussed based on the experiments carried out for successful implementation of long term health monitoring of civil structures. The main objective of these experiments is to come up with comprehensive long term structural health monitoring system for strain measurement.
Nanofilm-coated long-period fiber grating humidity sensors for corrosion detection in structural health monitoring
Long-period gratings (LPGs) have shown their significant promising applications in sensors owing to the attractive features that they posses such as small size, immunity for electromagnetic interference, geometric versatility, multiplexing capability, and resistance to corrosive and hazardous environments. Recent researches have revealed that LPGs written on the standard optical fibers could be used as a powerful sensing platform for structural health monitoring. In this work, we inscribe LPGs into SMF-28 optical fiber by focused-beam CO2 laser, demonstrating as a refractive index sensor for nondestructive chemical detections in the civil infrastructures. Although evanescent-field based LPG sensors have been applied in quantitatively monitoring chemical analytes including moisture, chloride, and corrosion by-product, etc., the sensitivity, selectivity, and response time as well as thermo-stability of such sensors are still the issues for some special purposes. In order to improve those characteristics of the sensors, we propose two types of nano-film to be coated in grating region by electrostatic self-assembly (ESA) deposition processing. The primary coating does not affect on LPG transmission parameters such as resonance wavelength and its intensity that can be used for sensing, but it increases the sensitivity to refractive index change of surrounding material. The secondary coating is for selectively absorption of analyte molecule of interest. Response time of the nanofilm-coated LPG sensor is dependent on the analyte absorption and de-absorption rates as well as the thicknesses of the coating materials, which is also investigated. Multi-channel sensor system is being designed to monitor different analytes simultaneously, which is continuing to further explore the monitoring of structural health conditions through in situ measurements of corrosion in the concrete structures.
Condition monitoring and life-cycle cost design of stay cable by embedded OFBG sensors
C. M. Lan, Y. Ju, H. Li
Stay cables are one of the most critical structural components of a cable-stayed bridge. However, stay cables readily suffer from fatigue damage, corrosion damage and their coupled effect. Thus, condition monitoring of stay cables is important to ensure the integrity and safety of a bridge. Glass Fibre Reinforced Polymer Optical Fibre Bragg Grating (GFRP-OFBG) cable, a kind of fibre Bragg grating optical sensing technology-based smart stay cables is used in this study. The application of the smart stay cables on the Tianjin Yonghe Bridge was demonstrated and the vehicle live load effect and fatigue effect of smart stay cables were evaluated based on field monitoring data. Furthermore, the life-cycle cost analysis method of the stay cables is established. Finally, based on the nonlinear reliability index deterioration model, the optimal design of stay cable with different reference period is evaluated.
Integrating single-point vibrometer and full-field electronic speckle pattern interferometer to evaluate a micro-speaker
Wen-Chi Chang, Yu-Chi Chen, Chih-Jen Chien, et al.
A testing system contains an advanced vibrometer/interferometer device (AVID) and a high-speed electronic speckle pattern interferometer (ESPI) was developed. AVID is a laser Doppler vibrometer that can be used to detect single-point linear and angular velocity with DC to 20 MHz bandwidth and with nanometer resolution. In swept frequency mode, frequency response from mHz to MHz of the structure of interest can be measured. The ESPI experimental setup can be used to measure full-field out-of-plane displacement. A 5-1 phase shifting method and a correlation algorithm were used to analyze the phase difference between the reference signal and the speckle signal scattered from the sample surface. In order to show the efficiency and effectiveness of AVID and ESPI, we designed a micro-speaker composed of a plate with fixed boundaries and two piezo-actuators attached to the sides of the plate. The AVID was used to measure the vibration of one of the piezo-actuators and the ESPI was adopted to measure the two-dimensional out-of-plane displacement of the plate. A microphone was used to measure the acoustic response created by the micro-speaker. Driving signal includes random signal, sinusoidal signal, amplitude modulated high-frequency carrier signal, etc. Angular response induced by amplitude modulated high-frequency carrier signal was found to be significantly narrower than the frequency responses created by other types of driving signals. The validity of our newly developed NDE system are detailed by comparing the relationship between the vibration signal of the micro-speaker and the acoustic field generated.
NIST Technology Innovation Program on Civil Infrastructure Critical National Need: Advanced Sensing Technologies for the Infrastructure: Bridges, Roads, Highways, and Water Systems II
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A fast inversion analysis algorithm for the spectral analysis of surface wave (SASW) method
Yinghong Cao, Yifeng Lu, Yiying Zhang, et al.
Spectral Analysis for Surface Wave (SASW) is a widely practiced NDT method due to its ability to identify the shear velocity profile of subsurface layers. However, the SASW method is limited to point-to-point inspection because all data has to go through an inversion process, which is iterative and manual. Some automated iteration techniques were developed to improve the efficiency of inversion analysis. These attempts did not change the situation much because they were still based on the guess-and-check procedure incorporated with a forward analysis. In this paper, a new inversion analysis algorithm is proposed to estimate the shear velocity profile rapidly without performing conventional forward analysis. Unlike conventionally determining the dispersion curve with a stiffness matrix or something similar, the dispersion curve of a layered structure is assumed to be a weighted combination of the shear velocity profile. The weighting factors are determined according to the variation of particle displacement with depth for a specified wavelength of surface wave. Based on this assumption, a fast inversion algorithm is established to estimate the shear velocity profile from a given dispersion curve. No prior knowledge of the test site or personal expertise is needed because this method does not require the initial values of the layer depths and shear velocities. This new method allows the SASW method to be a fully automatic or even real-time reporting method for highway pavement detection. The accuracy of this fast inversion algorithm is verified by comparing the results to those of the conventional algorithm.
Wave number estimation based method on in situ pavement ground truth with near source-receiver sensing
Yifeng Lu, YingHong Cao, J. Gregory McDaniel, et al.
SASW (Spectral Analysis of Surface Waves) is practical and relatively effective in characterizing subsurface ground truth. According to the surface wave in the interesting range of frequency, some criteria for source-receiver configuration are employed and limit the applications. Challenges emerge when SASW is applied to study the surface wave involving multiple modes effect and when the source is near the receiver. In such cases, multiple modes effects and evanescent wave fields are present in array sensing and might weaken the inversion accuracy of pavement subsurface profile. In this work, these issues were investigated and a complex wave number estimation based method was proposed. The complex wave number was estimated by iterative linear exponential fitting from wave field model to response measurements. Evanescent wave for near field and multiple modes effects were focused in the proposed method. Finally, simulated signals from FEA model were processed to demonstrate the algorithm and the results were discussed.
Compact programmable ground-penetrating radar system for roadway and bridge deck characterization
Dan Busuioc, Tian Xia, Anbu Venkatachalam, et al.
A compact, high-performance, programmable Ground Penetrating Radar (GPR) system is described based on an impulse generator transmitter, a full waveform sampling single shot receiver, and high directivity antennas. The digital programmable pulse generator is developed for the transmitter circuit and both the pulse width and pulse shape are tunable to adjust for different modes of operation. It utilizes a step-recovery diode (SRD) and short-circuited microstrip lines to produce sub-nanosecond wide ultra-wideband (UWB) pulses. Sharp step signals are generated by periodic clock signals that are connected to the SRD's input node. Up to four variable width pulses (0.8, 1.0, 1.5, and 2.1 ns) are generated through a number of PIN switches controlling the selection of different microstrip lengths. A schottky diode is used as a rectifier at the output of the SRD in order to pass only the positive part of the Gaussian pulses while another group of short-circuit microstrips are used to generate amplitude-reversed Gaussian pulses. The addition of the two pulses results in a Gaussian monocycle pulse which is more energy efficient for emission. The pulse generator is connected to a number of UWB antennas. Primarily, a UWB Vivaldi antenna (500 MHz to 5 GHz) is used, but a number of other high-performance GPR-oriented antennas are investigated as well. All have linear phase characteristic, constant phase center, constant polarization and flat gain. A number of methods including resistive loading are used to decrease any resonances due to the antenna structure and unwanted reflections from the ground. The antennas exhibit good gain characteristics in the design bandwidth.
Novel low-cost millimeter-wave system for road surface characterization
Dan Busuioc, Kyle Anstey, Carey Rappaport, et al.
A novel low-cost low-complexity design based on Radar technology operating at millimeter wave is presented for the characterization of road surface conditions in real-time. At frequencies of 24-77 GHz the wavelength is long enough to obtain slight penetration in the top 1-2" of asphalt or concrete surface, but is also short enough to resolve details such as crack or pothole depth/etc. The Radar system operates by continuously outputting radiation and sampling the roadway-reflected radiation through a receiver-downconverter-sampler system. In initial laboratory testing, the received signal strength was observed to obey the inverse distance 1/R2 relationship. The received signal is further dependent on the incidence angle between the plane of the sensor and the plane of the roadway. One observation from this is the need of auxiliary sensors for determining the distance above the road surface as well as providing incident angle data. The sensor was further mounted on a movable cart used to measure the reflected signal on a variety of road surfaces (smooth, rough, surface defects, and environment factors such as various levels of moisture). By comparing measurements of the material after soaking to measurements in the dry state, there is substantial differentiation in measurements, which indicates the ability to measure the porosity of various materials. Lastly the sensor bandwidth provides the capability to measure surface roughness illustrated in the standard deviation of measurement data. On a macroscopic level, the aggregate in a roadway acts as a series of random scatterers and rough roadways or roadways with surface voids show a large variance between measurements of nearby points.
Radar/Lidar NDE Technologies
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Geometric analysis for the size estimation of subsurface delamination in transient electromagnetic response
Tzu-Yang Yu, Burak Boyaci
Detection of subsurface defects (e.g., delamination, cracking) using microwave/radar sensors (e.g., ground penetrating radar or GPR) is an important and promising technique for the effective and efficient maintenance of civil infrastructure. In this technique, reflected and scattered electromagnetic signals are typically collected and used for interpreting the size and property of subsurface damages. The objective of this paper is to investigate the feasibility of using finite measurements in the reflected signal for size estimation, through the geometric analysis of waveform. Simulated transient electromagnetic response was generated by finite difference time domain (FDTD) methods in two dimensional domain. A modulated Gaussian impulse at a center frequency of 3.5 GHz was used as the source. Rectangular delaminations with a width ranging from 3.048 cm to 16.256 cm and a thickness of 0.762 cm were considered. The depth of subsurface delamination was also studied. The curvature of reflected waveforms, obtained by three measurements, was used to correlate with the width of subsurface delamination. A relative width parameter was defined and used in the proposed equations for estimating the delamination width with less than 10% error. It is found that the relative width parameter is linearly proportional to the difference in waveform curvature. The proposed approach is potentially applicable to other subsurface defects with different shapes.
Development of a baseline model for a steel girder bridge using remote sensing and load tests
Kaoshan Dai, Shen-En Chen, Jeremy Scott, et al.
A new skewed two span continuous steel girder bridge was constructed and opened to traffic recently. This bridge uses high performance steel (HPS 100W) in the flanges of the negative moment region over the intermediate pier. For construction verification and long-term structural health monitoring purposes, a finite element (FE) model was developed for the bridge superstructure. Various field tests were performed to verify the model: 1) LiDAR scan, 2) static truck load tests, and 3) Laser doppler vibrometer testing. LiDAR scanner was introduced to gain geometrical information of the bridge in the real world. It was also used to measure girder deflections during load tests. The fundamental frequency of the bridge vibration was obtained by using a Laser doppler vibrometer. Both dynamic and static measurements are then used to update the FE model. This valid bridge superstructure FE model was provided to local DOT bridge engineers with the completion of this study.
Bridge deck joints evaluation using lidar and aerial photography
Haitao Bian, Shen-En Chen, Christopher Watson, et al.
Deck joint is important for a bridge - Any cost-effective evaluation methods that can help trace joint movements during frequent inspections will provide valuable data to bridge engineers. In this paper, 3D Terrestrial LiDAR and Aerial photography are being investigated as possible joint evaluation methods. The laser scanners record 3D positions of the surface points, generating high density point clouds. Aerial images taken by commercial DSLR cameras in a small airplane flying at 1000 feet, generates high resolution imagery. Both techniques have sub-inch pixel resolutions. Scanning results from bridges in both Florida and Alabama have shown that LiDAR and aerial imaging technologies are compatible techniques and can be applied in bridge deck joint performance evaluation. Moreover, both techniques have the potential to reduce the costs in bridge inspection.
3D terrestrial lidar for operational bridge clearance measurements
Christopher Watson, Shen-En Chen, Haitao Bian, et al.
This paper reports the outcomes of a study of the vehicle crossing effects on terrestrial LiDAR scan on highway bridges for underclearance measurements. Ground-based or vehicle-mount terrestrial LiDAR scanners, which recreate the bridge structure as 3D point cloud of thousands of position data points, have been found to be ideal for bridge clearance measurements. To determine the effects of ambient overhead vehicle crossing and seasonal temperature variation on clearance measurements, periodic monitoring of the Harris Road Bridge has been conducted. A simplistic but practical correlation analysis is performed which shows that operational LiDAR scanning is a viable technique for bridge clearance measurements.
Reliability analysis of 3D lidar bridge evaluation
Terrestrial 3D LiDAR scanner has been suggested as a remote sensing technique for existing and newly constructed bridges. Using high resolution laser, 3D LiDAR can populate a surficial area with millions of position data points. Bridge problems can benefit from LiDAR scan and current studies have found potential application including: bridge clearance, static deflection measurement and damage detection. The technique is especially useful when accurate measurement of bridge geometry cannot be achieved by traditional survey technique, especially when site topography is prohibitive. However, resolution is still one of the main reasons that limit the application of LiDAR technology for advance bridge monitoring. This paper discusses the reliability issues of such technique as well as the LiDAR based bridge monitoring methodologies. Several experimental results are presented to establish the sensitivities for different assessments.
NIST Technology Innovation Program on Civil Infrastructure Critical National Need: Advanced Sensing Technologies for the Infrastructure: Bridges, Roads, Highways, and Water Systems III
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Development of high-toughness low-viscosity nano-molecular resins for reinforcing pothole patching materials
Wei Yuan, Matt Yuan, Linhua Zou, et al.
As the nation's asphalt pavements age and deteriorate, the need for corrective measures to restore safety and rideability increases. The potholes and alligator cracks in the asphalt pavement of our country's roadways have become an annoying part of our daily life and no innovative technologies are available to improve the safety of US drivers, reduce the cost of road maintenance. We have identified a polymeric material, dicyclopentadiene (DCPD) resin, which can be cured by Grubb's catalyst and other commercially available catalysts to become an ultratough material with all the desired properties for pothole repair. We have characterized DCPD infiltration characteristics using non-destructive CT scan, and the mechanical properties using indirect tensile test under hot, cold or wet conditions. The preliminary results show that DCPD is a promising material for applications in reinforced pothole patching materials.
Development of a wireless monitoring system for fracture-critical bridges
Jeremiah Fasl, Vasilis Samaras, Matthew Reichenbach, et al.
This paper provides a summary of ongoing research sponsored by the National Institute of Standards and Technology (NIST) that seeks to improve inspection practices for steel bridges by providing the technology and methodology for real-time monitoring. In order to reduce the time and cost of installing a monitoring system, the research team elected to use wireless communications within the sensor network. The investigation considered both IEEE 802.11 and IEEE 802.15.4 communications protocols and identified the latter as more practical for bridge monitoring applications. Studies were conducted to investigate possible improvements in the network performance using high-gain antennas. Results from experiments conducted outside and on bridges with different antennas are presented in this paper. Although some benefits were observed using high-gain antennas, the inconsistent performance and higher cost relative to the current stock, omni-directional antennas does not justify their use.
Low-cost passive sensors for monitoring corrosion in concrete structures
Ali E. Abu Yosef, Praveenkumar Pasupathy, Sharon L. Wood, et al.
A passive sensor platform has been developed at the University of Texas at Austin to monitor corrosion of embedded reinforcement in concrete structures. The sensors are powered and interrogated in a wireless manner. Initial sensor designs used a sacrificial corroding steel wire to indicate the risk of corrosion within concrete. The wire was physically connected to the sensor circuitry and passed through the circuit protection layer. Consequently, it allowed contaminants to reach the circuit electric components causing corrosion and limiting the service life of the sensor. A novel sensor configuration that relies on wireless inductive coupling between a resonant circuit and the transducer element is presented. The non-contact design eliminates the breach concern and enhances the durability of the senor. Preliminary test results of the new design will be discussed in this paper.
Nondestructive corrosion detection in concrete through integrated heat induction and IR thermography
Seung-Jun Kwon, Henry Xue, Maria Q. Feng, et al.
Steel corrosion in concrete is a main cause of deterioration and early failure of concrete structures. A novel integration of electromagnetic heat induction and infrared (IR) thermography is proposed for nondestructive detection of steel corrosion in concrete, by taking advantage of the difference in thermal characteristics of corroded and non-corroded steel. This paper focuses on experimental investigation of the concept. An inductive heater is developed to remotely heat the steel rebar from concrete surface, which is integrated with an IR camera. Bare rebar and concrete samples with different cover depths are prepared. Each concrete sample is embedded with a single steel rebar in the middle, resulting an identical cover depth from the front and the back surfaces, which enables heat induction from one surface and IR thermogrphay from the other simultaneously. The impressed current method is adopted to induce accelerated corrosion on the rebar. IR video images are recorded during both heating and cooling periods. The test results demonstrate a clear difference in thermal characteristics between corroded and non-corroded samples. The corroded samples show higher rates of heating and cooling as well as a higher peak IR intensity than those of the non-corroded samples. This study demonstrates a potential for nondestructive detection of rebar corrosion in concrete.
On energy harvesting module for scalable cognitive autonomous nondestructive sensing network (SCANSn) system for bridge health monitoring
John Turner, Justin Cartwright, Dong Sam Ha, et al.
The SCANSn is a structural health monitoring (SHM) system is being developed by Acellent Technologies to monitor steel bridges. The required voltage of the system is 14.4 V for active scanning, and the power consumption is approximately 8 W. The investigated energy harvesting from both solar and thermal sources to recharge the lithium-ion battery of the system. A solar panel and a Thermal Electric Generator (TEG) are used to harvest ambient energy. The thermoelectric device is placed in a Fresnel dome to maximize the temperature gradient of the TEG. During shading of the solar panel, the TEG continues to supply power to the battery charger. Since the output voltages and currents of the solar and thermal energy harvesters vary significantly, the energy harvesting module is constructed by two buck-boost converters operating in parallel. Maximal Power Point Tracking (MPPT) is employed for the buck-boost converter for the solar panel, while a fixed duty cycle converter is used for the TEG due to substantially lower power compared with the solar panel. The system design and measured results of a prototype system are presented. Our prototype system successfully demonstrates that the SCANSn system can be powered by the energy harvested from solar and thermal.
Thermal, Infrared, and Radiographic NDE Technologies
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In service damage assessment of bonded composite repairs with full field thermographic techniques
Thermographic techniques offer distinct advantages over other techniques usually employed to assess damage accumulation and propagation. Among the advantages of these techniques are the fully remote-non contact monitoring and their ability for full field imaging. Due to the transient nature of the heat transfer phenomenon, phase and lock-in techniques are of particular interest in order to increase the resolution of the signal or provide depth discrimination. Last but not least, when a structure is subjected to load, these techniques can be used in order to monitor the irreversible damage phenomena, as manifested by the local heat accumulation in the vicinity of the defect. This eliminates the need for external heat source, as any cyclic loading can induce the heat gradient necessary to pinpoint the defect accumulation and propagation. In the aforementioned context, lock-in thermography has been employed to monitor the delamination propagation in composites and the critical failure of bonded repairs when the materials are subjected to fatigue loading. Lock-in thermography proved successful in identifying debonding initiation and propagation as well in depicting the thermoelastic stress field around purposely induced discontinuities.
Detection of surface breaking cracks using thermographic and non-contact ultrasonic methods
S. B. Palmer, S. E. Burrows, S. Dixon
A combined ultrasound and thermography defect detection system using a raster scanned Q-switched laser as a source of heat and ultrasound has been developed for identifying surface breaking defects. Heat is generated on a sample surface by a laser source and the resultant thermal image is examined by a thermal imaging camera. This can be done using a cw or a pulsed laser, but for ultrasonic generation a pulsed laser beam is required. When a defect is present, the flow of heat in the sample is disturbed and a change in shape of the thermal spot on the sample's surface can be detected. The pulsed laser beam generates simultaneously an ultrasonic wave that can be detected by a suitable transducer, which in this case is an electromagnetic acoustic transducer (EMAT). The presence of a defect changes both the amplitude and frequency content of the received wave. Three dimensional finite element modelling of the interaction between Lamb waves and defects have been studied and compared with experimental data, in order to optimise source and detector positions around a defect. The approach can detect surface crack defects via the ultrasonic and thermography method in one measurement.
Feasibility of using line scanning thermography in NDE of wind turbine blades
Today, the increasing energy demand and the need for clean power generation has lead to the improvement of wind turbines and the development non invasive inspection techniques for the assessment of wind turbine blades to maintain long term reliability as well as to avoid catastrophic failures. Given the complexity of the geometry, the material composition and material thicknesses, finding a NDT technique to effectively and rapidly inspect the blades is a challenging task. Wind turbine blades are fabricated using different materials like fiber glass, carbon composites, foam and/ or balsa wood. Layers of these materials are bonded together using an epoxy type resin. Inspection of the bond quality between external layers and structural elements of the blade is of fundamental importance for quality control and service of the blade. In this study our efforts towards the applications of Line Scanning Thermography (LST) for the analysis of test coupons fabricated using the materials employed in the manufacture of wind turbine blades, as well as some wind turbine blade sections. LST utilizes a line heat source to thermally excite the surface to be inspected and an infrared detector to record the transient surface temperature variation produced by disbonds, and other subsurface imperfections. The LST technique has provided a quick and efficient methodology to scan large composite structures, which makes it desirable for the inspection of wind turbine blades. The scanning protocols developed for the detection of sub-surface disbonds (delamination) in coupons and parts will be presented. The successes and limitations of the technique will be discussed.
Nondestructive vision-based approaches for condition assessment of structures
Mohammad R. Jahanshahi, Sami F. Masri
Nondestructive evaluation techniques, including the use of optical instrumentation (e.g., digital cameras), image processing and computer vision are promising approaches for structural health monitoring to complement sensorbased approaches. This study applies and evaluates the underlying technical elements for the development of an integrated inspection tool that is based on the use of commercially available digital cameras. The proposed system can help an inspector to visually assess a target structure remotely, without the need of having to travel to the bridge site, and by bypassing needed traffic detouring. Also, a contact-less vision-based crack detection methodology is introduced and evaluated. Illustrative examples are provided to demonstrate the capabilities as well as the limitations of the proposed vision-based approaches.
Model updating and prognosis of acoustic emission data in compact test specimens under cyclic loading
Boris A. Zárate, Juan M. Caicedo, Jianguo Yu, et al.
Acoustic emission (AE) is generated when cracks develop and it is used as an indicator of the current state of damage in structural elements. Algorithms that use AE data to predict the state of a structural element are still in their research stages because the relationship between crack length and AE activity is not well understood. The process of trying to predict the future stage of a crack based on AE data is usually performed by an expert, and requires significant experience. This paper proposes a new strategy for the use of AE data for structural prognosis. A probabilistic model is used to predict AE data. An expert can analyze this data to draw conclusions about the health of the structural member. The goal is to aid the analyst by providing an estimation of the AE activity in the future. The methodology provides the cumulative signal strength at a future number of cycles, assuming the loading and boundary conditions hold. The methodology uses a relationship between the rate of change of the cumulative absolute energy of the AE with respect to the number of cycles and the stress intensity range. A third order polynomial equation that describes the stress intensity range as function of the AE data is proposed. The variables to be updated are treated as random and their joint probability distribution is computed using Bayesian inference. Markov Chain Monte Carlo (MCMC) is used to forecast the cumulative signal strength at some number of cycles in the future. The methodology is tested using a compact test specimen tested in structures lab at the University of South Carolina.
NIST Technology Innovation Program on Civil Infrastructure Critical National Need: Advanced Sensing Technologies for the Infrastructure: Bridges, Roads, Highways, and Water Systems III
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ANDERS: future of concrete bridge deck evaluation and rehabilitation
Nenad Gucunski, Franklin Moon
The Automated Nondestructive Evaluation and Rehabilitation System (ANDERS) aims to provide a uniquely comprehensive tool that will transform the manner in which bridge decks are assessed and rehabilitated. It is going to be achieved through: 1) much higher evaluation detail and comprehensiveness of detection at an early stage deterioration, 2) comprehensive condition and structural assessment at all stages of deterioration, and 3) integrated assessment and rehabilitation that will be minimally invasive, rapid and cost effective. ANDERS is composed of four systems. that merge novel imaging and NDE techniques, together with novel intervention approaches to arrest the deterioration processes. These technologies are incorporated within a series of human-operated and robotic vehicles. To perform assessments, ANDERS will be equipped with two complimentary nondestructive approaches. The first, Multi-Modal Nondestructive Evaluation (MM-NDE) System aims to identify and characterize localized deterioration with a high degree of resolution. The second, Global Structural Assessment (GSA) System aims to capture global structural characteristics and identify any appreciable effects of deterioration on a bridge structure. Output from these two approaches will be merged through a novel Automated Structural Identification (Auto St-Id) approach that will construct, calibrate, and utilize simulation models to assess overall structural vulnerability and capacity. These three systems comprise the assessment suite of ANDERS and will directly inform the Nondestructive Rehabilitation (NDR) System. The NDR System leverages robotics for the precision and rapid delivery of novel materials capable of halting the early-stage deterioration identified.
Rapid impact testing for quantitative assessment of large populations of bridges
Yun Zhou, John Prader, John DeVitis, et al.
Although the widely acknowledged shortcomings of visual inspection have fueled significant advances in the areas of non-destructive evaluation and structural health monitoring (SHM) over the last several decades, the actual practice of bridge assessment has remained largely unchanged. The authors believe the lack of adoption, especially of SHM technologies, is related to the 'single structure' scenarios that drive most research. To overcome this, the authors have developed a concept for a rapid single-input, multiple-output (SIMO) impact testing device that will be capable of capturing modal parameters and estimating flexibility/deflection basins of common highway bridges during routine inspections. The device is composed of a trailer-mounted impact source (capable of delivering a 50 kip impact) and retractable sensor arms, and will be controlled by an automated data acquisition, processing and modal parameter estimation software. The research presented in this paper covers (a) the theoretical basis for SISO, SIMO and MIMO impact testing to estimate flexibility, (b) proof of concept numerical studies using a finite element model, and (c) a pilot implementation on an operating highway bridge. Results indicate that the proposed approach can estimate modal flexibility within a few percent of static flexibility; however, the estimated modal flexibility matrix is only reliable for the substructures associated with the various SIMO tests. To overcome this shortcoming, a modal 'stitching' approach for substructure integration to estimate the full Eigen vector matrix is developed, and preliminary results of these methods are also presented.
Determination of chloride ion concentration in concrete by means of near infra-red spectroscopy
Vladimir S. Ban, Boris L. Volodin, Sergei Dolgi
Concentration of chloride ions was determined with a classical chemical titration method in three types of samples: a cracked concrete core and an undamaged concrete core, both taken from a bridge in Iowa, and also from concrete test samples prepared at Rutgers University. Chloride concentration profiles were obtained. The same samples were the subjected to the near infrared spectrometric determinations of chloride content by two manufacturers of spectrometric instruments. Very good correlation between the chemical and spectrometric measurements was obtained [ R2> 0.96], thus opening the possibility of rapid on-site chloride concentration determination in concrete structures.
Recent advances in the development of a self-powered wireless sensor network for structural health prognosis
This paper presents the most recent advances in the development of a self powered wireless sensor network for steel and concrete bridges monitoring and prognosis. This five-year cross-disciplinary project includes development and deployment of a 4-channel acoustic emission wireless node powered by structural vibration and wind energy harvesting modules. In order to accomplish this ambitious goal, the project includes a series of tasks that encompassed a variety of developments such as ultra low power AE systems, energy harvester hardware and especial sensors for passive and active acoustic wave detection. Key studies on acoustic emission produced by corrosion on reinforced concrete and by crack propagation on steel components to develop diagnosis tools and models for bridge prognosis are also a part of the project activities. It is important to mention that the impact of this project extends beyond the area of bridge health monitoring. Several wireless prototype nodes have been already requested for applications on offshore oil platforms, composite ships, combat deployable bridges and wind turbines. This project was awarded to a joint venture formed by Mistras Group Inc, Virginia Tech, University of South Carolina and University of Miami and is sponsored through the NIST-TIP Grant #70NANB9H007.
Piezoelectric power generation for civil infrastructure systems
Civil infrastructure systems (CIS) employ various small electronic components ranging from temperature and humidity sensors used in buildings to acoustics emission sensors used for damage detection in bridges. Other than solar energy that has already found several applications in CIS; moving loads, surface strain fluctuations, and wind energy available in the vicinity of CIS constitute important sources of energy that can be converted into electricity. This paper focuses on low power generation from these energy sources using piezoelectric transduction. Moving loads caused by travelling vehicles can be used for exciting piezoceramics located on the road. Structural vibrations resulting from various sources such as support motions and interaction of CIS with the surrounding fluid may yield local surface strain fluctuations. Wind energy is available not only due to regular atmospheric flow but also due to the motion of vehicles travelling at relatively high speeds. This paper investigates and formulates (1) the electromechanical moving load problem for slender bridges with a piezoelectric cantilever and with embedded piezoceramics, (2) the problem of piezoelectric power generation from surface strain fluctuations using a piezoceramic patch, and (3) piezoelectric energy harvesting from wind excitation through aeroelastic flutter.
Adaptation of PWAS transducers to acoustic emission sensors
Lingyu Yu, Sepandarmaz Momeni, Valery Godinez, et al.
Piezoelectric wafer active sensors (PWAS) are non-intrusive transducers that can convert mechanical energy into electrical energy, and vice versa. They are well known for their dual use as either actuators or sensors. Though PWAS has shown great potential for active sensing, its capability for acoustic emission (AE) detection has not yet been exploited. In the reported work, we have explored the implementation of PWAS transducers for both passive (AE sensors) and active (in-situ ultrasonic transducers) sensing using a single PWAS network. The objective of the work presented in this paper is to adapt PWAS as AE sensors and compare it to the commercially available AE transducers such as PAC R15. An experiment has been designed to show how PWAS can be used for AE detection and the results were compared to a standard AE sensor, PAC R15I. Tests on compact tension specimens have also been conducted to show PWAS capability to pick up AE events during fatigue loading. PWAS field installation technology has been tested with packaging similar to that used for traditional strain gauges. The performance of packaged PWAS has been compared with that of conventional AE transducers R15I. We have found that PWAS not only can detect the presence of AE events but also can provide a wide frequency bandwidth. At this stage, PWAS underperforms the commercial AE sensors. To make PWAS ready for field test, signal to noise ratio needs to be significantly improved.
NIST Technology Innovation Program on Civil Infrastructure Critical National Need: Advanced Sensing Technologies for the Infrastructure: Bridges, Roads, Highways, and Water Systems IV
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Lessons from two field tests on pipeline damage detection using acceleration measurement
Masanobu Shinozuka, Sungchil Lee, Sehwan Kim, et al.
Early detection of pipeline damages has been highlighted in water supply industry. Water pressure change in pipeline due to a sudden rupture causes pipe to vibrate and the pressure change propagates through the pipeline. From the measurement of pipe vibration the rupture can be detected. In this paper, the field test results and observations are provided for implementing next generation of SCADA system for pipeline rupture detection. Two field tests were performed on real buried plastic and metal pipelines for rupture detection. The rupture was simulated by introducing sudden water pressure drop caused by water blow-off and valve control. The measured acceleration data at the pipe surfaces were analyzed in both time and frequency domain. In time domain, the sudden narrow increase of acceleration amplitude was used as an indication of rupture event. For the frequency domain analysis, correlation function and the short time Fourier Transform technique were adopted to trace the dominant frequency shift. The success of rupture detection was found to be dependent on several factors. From the frequency analysis, the dominant frequency of metal water pipe was shifted by the water pressure drop, however, it was hard to identify from the plastic pipeline. Also the influence of existing facility such as airvac on pipe vibrations was observed. Finally, several critical lessons learned in the viewpoint of field measurement are discussed in this paper.
Experimental and analytical study of water pipe's rupture for damage identification purposes
Konstantinos G. Papakonstantinou, Masanobu Shinozuka, Mohsen Beikae
A malfunction, local damage or sudden pipe break of a pipeline system can trigger significant flow variations. As shown in the paper, pressure variations and pipe vibrations are two strongly correlated parameters. A sudden change in the flow velocity and pressure of a pipeline system can induce pipe vibrations. Thus, based on acceleration data, a rapid detection and localization of a possible damage may be carried out by inexpensive, nonintrusive monitoring techniques. To illustrate this approach, an experiment on a single pipe was conducted in the laboratory. Pressure gauges and accelerometers were installed and their correlation was checked during an artificially created transient flow. The experimental findings validated the correlation between the parameters. The interaction between pressure variations and pipe vibrations was also theoretically justified. The developed analytical model explains the connection among flow pressure, velocity, pressure wave propagation and pipe vibration. The proposed method provides a rapid, efficient and practical way to identify and locate sudden failures of a pipeline system and sets firm foundations for the development and implementation of an advanced, new generation Supervisory Control and Data Acquisition (SCADA) system for continuous health monitoring of pipe networks.
Smart wireless sensor system for lifeline health monitoring under a disaster event
Sehwan Kim, Eunbae Yoon, Ting-Chou Chien, et al.
This paper discusses issues of using wireless sensor systems to monitor structures and pipelines in the case of disastrous events. The platforms are deployed and monitored remotely on lifetime systems, such as underground water pipelines. Although similar systems have been proposed for monitoring seismic events and the structure health of bridges and buildings, several fundamental differences necessitate adaptation or redesign of the module. Specifically, rupture detection in water delivery networks must respond to higher frequency and wider bandwidth than those used in the monitoring of seismic events, structures, or bridges. The monitoring and detection algorithms can also impose a wide range of requirements on the fidelity of the acquired data and the flexibility of wireless communication technologies. We employ a non-invasive methodology based on MEMS accelerometers to identify the damage location and to estimate the extent of the damage. The key issues are low-noise power supply, noise floor of sensors, higher sampling rate, and the relationship among displacement, frequency, and acceleration. Based on the mentioned methodology, PipeTECT, a smart wireless sensor platform was developed. The platform was validated on a bench-scale uniaxial shake table, a small-scale water pipe network, and portions of several regional water supply networks. The laboratory evaluation and the results obtained from a preliminary field deployment show that such key factors in the implementation are crucial to ensure high fidelity of the acquired data. This is expected to be helpful in the understanding of lifeline infrastructure behavior under disastrous events.
Mitigation of the consequence of seismically induced damage on a utility water network by means of next generation SCADA
Jamie Robertson, Masanobu Shinozuka, Felix Wu
When a lifeline system such as a water delivery network is damaged due to a severe earthquake, it is critical to identify its location and extent of the damage in real time in order to minimize the potentially disastrous consequence such damage could otherwise entail. This paper demonstrates how the degree of such minimization can be estimated qualitatively by using the water delivery system of Irvine Water Ranch District (IRWD) as testbed, when it is subjected to magnitude 6.6 San Joaquin Hills Earthquake. In this demonstration, we consider two cases when the IRWD system is equipped or not equipped with a next generation SCADA which consists of a network of MEMS acceleration sensors densely populated and optimally located. These sensors are capable of identifying the location and extent of the damage as well as transmitting the data to the SCADA center for monitoring and control.
An automated repair method of water pipe infrastructure using carbon fiber bundles
Sean Wisotzkey, Heath Carr, Ed Fyfe
The United States water pipe infrastructure is made up of over 2 million miles of pipe. Due to age and deterioration, a large portion of this pipe is in need of repair to prevent catastrophic failures. Current repair methods generally involve intrusive techniques that can be time consuming and costly, but also can cause major societal impacts. A new automated repair method incorporating innovative carbon fiber technology is in development. This automated method would eliminate the need for trenching and would vastly cut time and labor costs, providing a much more economical pipe repair solution.
Development of a frequency-tunable optical phase lock loop (OPLL) for high resolution fiber optic distributed sensing
Vladimir Kuperschmidt, Lew Stolpner, Peter Mols, et al.
We report on the development of a precision-tunable, dual wavelength, optical light source suitable for high performance fiber optic Brillouin scattering distributed sensing. The design is based on an Optical Phase Locked Loop (OPLL) system using novel narrow linewidth, low frequency noise and high stability PLANEX external cavity semiconductor. The inherent wavelength stability of PLANEX lasers (typically an order of magnitude better that any DFB laser on the market) enable the OPLL to operate continuously over a wide ambient temperature range without degradation in wavelength locking performance. The OPLL architecture is implemented with polarization maintaining (PM) components and has a very low beat frequency jitter on the order of few kHz. The OPLL frequency tuning range is between 8 and 14 GHz, with fast tuning of sweep steps on the order of 100 μsec. Such a frequency tuning range covers practically all corresponding temperature and strain sensing applications based on the measurement of the frequency shift produced by spontaneous or stimulated Brillouin scattering, and thus is a versatile and enabling technology for both BOTDA/BOTDR distributed sensing systems.
Remote monitoring and prognosis of fatigue cracking in steel bridges with acoustic emission
Jianguo Peter Yu, Paul Ziehl, Adrian Pollock
Acoustic emission (AE) monitoring is desirable to nondestructively detect fatigue damage in steel bridges. Investigations of the relationship between AE signals and crack growth behavior are of paramount importance prior to the widespread application of passive piezoelectric sensing for monitoring of fatigue crack propagation in steel bridges. Tests have been performed to detect AE from fatigue cracks in A572G50 steel. Noise induced AE signals were filtered based on friction emission tests, loading pattern, and a combined approach involving Swansong II filters and investigation of waveforms. The filtering methods based on friction emission tests and load pattern are of interest to the field evaluation using sparse datasets. The combined approach is suitable for data filtering and interpretation of actual field tests. The pattern recognition program NOESIS (Envirocoustics) was utilized for the evaluation of AE data quality. AE parameters are associated with crack length, crack growth rate, maximum stress intensity and stress intensity range. It is shown that AE hits, counts, absolute energy, and signal strength are able to provide warnings at the critical cracking level where cracking progresses from stage II (stable propagation) to stage III (unstable propagation which may result in failure). Absolute energy rate and signal strength rate may be better than count rate to assess the remaining fatigue life of inservice steel bridges.
Detection of active corrosion in reinforced and prestressed concrete: overview of NIST TIP project
M. A Gonzalez-Nunez, A. Nanni, F. Matta, et al.
The US transportation infrastructure has been receiving intensive public and private attention in recent years. The Federal Highway Administration estimates that 42 percent of the nearly 600,000 bridges in the Unites States are in need of structural or functional rehabilitation1. Corrosion of reinforcement steel is the main durability issue for reinforced and prestressed concrete structures, especially in coastal areas and in regions where de-icing salts are regularly used. Acoustic Emission (AE) has proved to be a promising method for detecting corrosion in steel reinforced and prestressed concrete members. This type of non-destructive test method primarily measures the magnitude of energy released within a material when physically strained. The expansive ferrous byproducts resulting from corrosion induce pressure at the steel-concrete interface, producing longitudinal and radial microcracks that can be detected by AE sensors. In the experimental study presented herein, concrete block specimens with embedded steel reinforcing bars and strands were tested under accelerated corrosion to relate the AE activity with the onset and propagation stages of corrosion. AE data along with half cell potential measurements and galvanic current were recorded to examine the deterioration process. Finally, the steel strands and bars were removed from the specimens, cleaned and weighed. The results were compared vis-à-vis Faraday's law to correlate AE measurements with degree of corrosion in each block.
Wireless Sensor Network and Energy Harvesting
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Embedded passive wireless sensors for detecting conductivity within RC structures
Jin Young Kim, Praveenkumar Pasupathy, Chih-Chieh Chou, et al.
A passive, wireless and inexpensive sensor has been developed to monitor the conductivity of concrete and thereby provide information on the progress of chloride-induced corrosion of the embedded reinforcement in concrete structures. Sensors are designed to be attached to the reinforcement cages before placement of the concrete in new construction or in portions of rehabilitated structures. Sensors will then be interrogated intermittently over the service life during routine inspections. The results of two experimental investigations are discussed in this paper. In the first, conductivity sensors were submerged in liquids of increasing conductivity. In the second, conductivity sensors were embedded in concrete cylinders and interrogated over a 25-week period during initial set and curing of the concrete. Analysis of the measured data shows that the passive conductivity sensors were successful in detecting a variety of conductivity levels in the concrete.
Sensitivity analysis of transmissibility functions for structural damage detection
In order to assess structural safety conditions, many vibration-based damage detection methods have been developed in recent years. Among these methods, transmissibility function analysis can utilize output data only, and proves to be effective in damage detection. However, previous research mostly focused on experimental validation of using transmissibility function for damage detection. Very few studies are devoted to analytically investigating its performance for damage detection. In this paper, a spring-mass-damper model with multiple degrees-of-freedom is formulated for further analytical studies on the damage sensitivity of transmissibility functions. The sensitivity of transmissibility function against structural mass and stiffness change is analytically derived and validated by numerical examples.
Vibration-Based NDE Technologies
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Utilization of strong motion data for damage assessment of reinforced concrete bridges
This study investigates the performance of a vibration-based technique for damage assessment of reinforced concrete bridges from non-stationary and incomplete acceleration response measurements during high amplitude earthquakes. The proposed damage assessment technique is targeted to be used in the aftermath of a major earthquake event to rapidly and remotely assess the functionality status of the bridge and identify potential hazards to the public safety. As the first step of the procedure, time-frequency representation of the response of the bridge is achieved by applying stochastic subspace system identification technique to successive and overlapping windows of the response measurements. The timefrequency representation is then used to identify the longest ending segment of the response with relatively stable modal properties. Post-earthquake experimental modal properties of the bridge are subsequently extracted from the identified stable portion of the response. These properties are used to estimate the amount of degradation in stiffness of the structural elements through an optimization-based finite element model updating technique. The Genetic Algorithm optimization technique is used to update the stiffness properties of the structural elements by minimizing the error between analytical and experimental modal properties of the bridge. The proposed damage assessment procedure is applied to experimental data from a large-scale shake table test during which a quarter-scale model of a reinforced concrete bridge was subjected to a series of earthquake and low-amplitude white noise base excitations. The meaningful agreement between the stiffness correction factors identified from both types of motions at the same damage state of the bridge demonstrates that the proposed procedure can effectively be applied for post-earthquake damage assessment of the bridges from nonlinear responses during high amplitude earthquakes.
Modal parameter identification of civil engineering structures under operational conditions
This paper deals with the realization of finite dimensional, linear, time-invariant models of structural systems in the state space description from the response (output) of the system. The theory and and underlying principles of two stochastic system identification algorithms are first described. The applications of the algorithms to two civil engineering structures follow the theory. Ambient vibration data collected from a building and a bridge, both are permanently instrumented by accelerometer networks, are used to derive the models. The vibration characteristics, i.e., the frequencies, damping ratios, and associated mode shapes, of the structures are then retrieved from the models. The stochastic system identification algorithms prove to be very effective in identifying the vibration characteristics of the structures.
Alternative determination of cable forces using flexural theory of axially loaded member
Chih-Peng Yu, Chia-Chi Cheng, Chih-Hung Chiang
In this study, a back calculation formula using frequencies of two arbitrary modes of vibration is proposed to compute the tension force in pre-stressed members. Derivation of the proposed formula is based on the vibration theory of an axially loaded flexural member. This paper describes the use of the proposed formula to successfully recover the tension forces of lab-controlled pre-stressing strands. Data of field tests confirm that the proposed formula is also capable of predicting cable forces of a cable-stay bridge in good agreement with those obtained from traditional first frequency calculation and those by in-situ instrumentation with errors within acceptable range. As a result, it is concluded that such calculation can also be practically useful in giving reference values for other main effective methods regardless that reliable values of the first frequency of lateral vibration is available or not.
Monitoring vibration-based structural health using nonlinear approach
W. Punurai, T. Chanpheng, T. Sookjit
This paper presents a method for determining the degree of nonlinearity (DON) from the structural vibration data for monitoring the change in health of structures. Using Hilbert Transform of the frequency response function, the DON measures the nonlinearity present in the vibration response. It is shown that a plot of the DON against the magnitude of the motion represents the behavior of a structure. If the structure is damaged during a new striking motion, the DON parameter will deviate from its healthy signature. Data from numerical simulation and experimental measurement were used to evaluate the proposed method.
Smart Materials Sensing Technologies
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The improvement of accuracy of standalone GPS with an alternative positioning algorithm
Commercial standalone Global Positioning System (GPS) receivers suffer from multiple errors including multipath bias and ionospheric signal disturbance, especially in urban environment where GPS signal can be easily affected and altered. There are multiple techniques to solve this issue, yet every method has limitations and certain problems. Furthermore, the positioning accuracy of the commercial low-cost GPS is very poor in urban conditions, in most cases due to multi-path bias. In this paper, a novel method was proposed which introduced certain parameters and weighted coefficients to the existing GPS positioning algorithm in order to compensate the impact of multi-path and poor signal receptions. The measurement accuracy of the commercial GPS receiver with existing algorithms and that of the new algorithm proposed have been studied simultaneously to determine the improvement. Tests performed in Boston metropolitan area, using low-cost off-the-shelf equipment, show that the new method yields over 50% accuracy improvements (RMS) and fewer fluctuations than conventional algorithms implemented. These studies demonstrated that better accuracy could be achieved by considering the relationship between multi-path bias and signal strength. The detailed analysis of applying different parameters in various conditions with experiment results is presented in the paper.
On suitability of feature extraction techniques for local damage detection
Damage in the form of cracks near rivet holes in a steel channel section can be characterized by inspecting ultrasonic signals containing valuable information about these anomalies. Time-frequency representation (TFR) of time-history signal is an effective way to extract damage features out of an ultrasonic signal scattered from cracks. Several techniques are available to obtain Time-frequency representation and out of which feature extraction can be performed. However, every technique has its own advantages and disadvantage which makes it cumbersome to ascertain which specific technique is suitable to which specific problem. In present study, six TFR techniques e.g. Short Time Fourier Transform, Continuous Wavelet Transform, Wigner-Ville Spectrum, Hilbert-Huang Transform, Williams-Choi Transform and Stransform have been used to extract feature out of time-history signal obtained from finite element based wave scattering simulation of a plate with and without cracks near the rivet holes. Extracted damage features have been used to quantify the damage as a unique value by defining damage index formulation. Further, a comparison study has been carried out to assess these six techniques for their ability to give effective, reliable and consistent information about the cracks. Matlab codes have been developed to perform feature extraction and damage index calculation.
A high temperature piezoelectric sensor for structure health monitoring
High temperature sensors play a significant role in aerospace, automotive and energy industries. In this paper, a shearmode piezoelectric accelerometer using YCa4O(BO3)3 single crystals (YCOB) was designed and fabricated for high temperature sensing applications. The prototype sensor was tested at the temperature ranging from room temperature to 1000°C. The sensitivity of the sensor was found to be 1.9±04 pC/g throughout the tested frequency and temperature range. Moreover, YCOB piezoelectric accelerometers remained stable performance at 1000°C for a dwell time of three hours.
Fatigue crack detection in thick steel structures with piezoelectric wafer active sensors
M. Gresil, L. Yu, V. Giurgiutiu
This paper presents a set of numerical and experimental results on the use of guided waves for structural health monitoring (SHM) of crack growth during a fatigue test in a thick steel plate used for civil engineering application. The capability of embedded piezoelectric wafer active sensors (PWAS) to perform in situ nondestructive evaluation (NDE) is explored. Numerical simulation and experimental tests are used to prove that PWAS can perform active SHM using guided wave pitch-catch method and passive SHM using acoustic emission (AE). Multi-physics finite element (MPFEM) codes are used to simulate the transmission and reception of guided waves in a 1-mm plate and their diffraction by a through hole. The MP-FEM approach permitted that the input and output variables be expressed directly in electric terms while the two-ways electromechanical conversion was done internally in the MP-FEM formulation. The analysis was repeated for several hole sizes and a damage index performances was tested. AE simulation was performed with the MP-FEM approach in a 13-mm plate in the shape of the compact tension (CT) fracture mechanics specimen. The AE event was simulated as a pulse of defined duration and amplitude. The electrical signal measured at a receiver PWAS was simulated. Daubechies wavelet transform was used to process the signal and identify its Lamb modes and FFT frequency contents. Experimental tests were performed with PWAS transducers acting as passive receivers of AE signals. The 8-mm thick flange of an I beam was instrumented on one side with PWAS transducers and on the other side with conventional AE transducers (PAC R15I) acting as comparison witnesses. An AE source was simulated using 0.5- mm pencil lead breaks; the PWAS transducers were able to pick up AE signal with good strength. Subsequently, PWAS transducers and R15I sensors were applied to a 13-mm CT specimen subjected to accelerated fatigue testing. The PWAS and R15I transducers signals were collected with PAC data acquisition system using the AE-win software. Comparative results of AE hits and source localization from the PWAS and R15I sensors are given. Active sensing in pitch catch mode was applied between the PWAS transducers installed on the CT specimen and damage indexes were calculated and correlated with physical crack growth as measured optically. The paper finishes with summary, conclusion, and suggestions for further work.
Poster Session
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Utilization of ultrasonic guided waves to detect delamination in aviation industries
Mohammad Riahi, Hamid R. Behnia
Composite materials in comparison with metals have many advantages such as high strength and corrosion resistance, therefore are strongly used in fields of civil and military applications. However, defects such as delamination, fiber cracking, fiber and matrix separation and the like are more critical than steel structures. As a result, the use of accurate and cost-effective method for monitoring of composite structures is very important. In this regard, using ultrasonic guided wave is growing rapidly in many industries which is because of guided wave's characteristics such as their high sensitivity to defects, ability to propagate in large range as well as some other practical points. In this paper, after introducing ultrasonic guided waves, accessing the features of the signal produced due to the delamination in a fiberglass plate is discussed. Subsequently, utilization of piezoelectric probe of guided wave and its measurement will be elaborated. Last stage of this study will discusses analysis of signals received under assortment of conditions in the measurement process, upon which, a systematic approach in delamination detection will be introduced.
Long-term monitoring and field testing of an innovative multistory timber building
Piotr Omenzetter, Hugh Morris, Margaret Worth, et al.
An innovative three-story timber building, using self-centering, post-tensioned timber shear walls as the main horizontal load resisting system and lightweight composite timber-concrete floors, has recently been completed in Nelson, New Zealand. It is expected to be the trailblazer for similar but taller structures to be more widely adopted. Performance based standards require an advanced understanding of building responses and in order to meet the need for in-situ performance data the building has been subjected to forced vibration testing and instrumented for continuous monitoring using a total of about 90 data channels to capture its dynamic and long-term responses. The first part of the paper presents a brief discussion of the existing research on the seismic performance of timber frame buildings and footfall induced floor vibrations. An outline of the building structural system, focusing on the novel design solutions, is then discussed. This is followed by the description of the monitoring system. The paper emphasizes the need for optimal placement of a limited number of sensors and demonstrates how this was achieved for monitoring floor vibrations with the help of the effective independence-driving point residue (EfI-DPR) technique. A novel approach to the EfI-DPR method proposed here uses a combinatorial search algorithm that increases the chances of obtaining the globally optimal solution. Finally, the results from the forced vibration tests conducted on the whole building at different construction stages are reviewed.
Galloping comparative analysis for transient main cables of suspension bridge during construction
Shengli Li, Gang Peng, Haiting Zhang, et al.
The cross-sectional shapes of two construction projects for the transient main cables are non-circular cross-sections during construction of the long-span suspension bridge, so the transient main cables can experience galloping instabilities. The galloping coefficients of the several representative cases of two construction projects for the transient main cables without wind-resistant measures for the long-span suspension bridge were investigated for the first time by means of the CFD method, referring to an erecting suspension bridge. Results show that for the project 1, at the early stages of the main cables construction, the galloping instabilities can occur, but at the later stages of that, the galloping instabilities cannot occur. For the project 2, there exists a lot of wind attack angles whose galloping coefficients are less than 0 at the whole construction stages. From the perspective for galloping instability the project 1 is better 2.Through the analysis and comparison the galloping performance of two kinds of construction projects for the transient main cables, the advantage and disadvantage for two construction projects is explained theoretically from the perspective for whether can result in the galloping instability.
Pipe performance analysis with nonparametric regression
Zheng Liu, Yafei Hu, Wei Wu
Asbestos cement (AC) water mains were installed extensively in North America, Europe, and Australia during 1920s-1980s and subject to a high breakage rate in recent years in some utilities. It is essential to understand how the influential factors contribute to the degradation and failure of AC pipes. The historical failure data collected from twenty utilities are used in this study to explore the correlation between pipe condition and its working environment. In this paper, we applied four nonparametric regression methods to model the relationship between pipe failure represented by average break rates and influential variables including pipe age and internal and external working environmental parameters. The nonparametric regression models do not take a predetermined form but it needs information derived from data. The feasibility of using a nonparametric regression model for the condition assessment of AC pipes is investigated and understood.
MIMO array imaging for ultrasonic nondestructive testing
Ramazan Demirli, Xavier Rivenq, Yimin D. Zhang, et al.
Ultrasonic sensor arrays continue to be broadly applied for nondestructive material testing. Generally, conventional beamforming techniques have been the favorite approach to generate images from the sensor array data. In this paper, we examine the use of multiple-input multiple-output (MIMO) ultrasonic processing technique for imaging internal structures of materials. The goal is to identify and locate potential defects and anomalies. The imaging technique is comprised of excitation of transmitting sensors with sequential or orthogonal wideband signals, matched filtering, and adaptive weighting. The weighting of the signals at the receiver takes into account the transducer ultrasound radiation patterns. The MIMO technique is particularly attractive for ultrasonic imaging, as the different bistatic combinations of transmit and receive sensor pairs allows effective and simple formations of virtual arrays with extended apertures and denser spatial sampling. As such, high-resolution images can be generated with fewer or available transducers. The performance of this technique is experimentally examined using test specimens with artificially drilled small size flat bottom holes that simulate defects. One-dimensional and two-dimensional array configurations are used to form desired virtual arrays and their respective imaging capabilities are evaluated and compared.
Detection of sub-surface crack in railway wheel using a new sensing system
S. J. Kwon, J. W. Seo, D. H. Lee, et al.
To evaluate wheel defect, it is necessary to develop a new NDT on railway wheel. Unlikely a conventional NDT system, the NDT system of the present paper can detect a sub-surface crack. In the present paper, the new NDT method is applied to the detection of surface and sub-surface crack defects for railway wheels. To detect the defects for railway wheels, the sensor for new NDT is optimized and the tests are carried out with respect to sub-surface defects respectively. The result shows that the surface crack as well as sub-surface crack could be detected by using new NDT method.
Inspection of corrosion in carbody and under frame for rolling stocks using pulsed eddy current testing
C. W. Lee, J. D. Chung
Under frame side sill and carbody of rolling stock structures are designed for preventing corrosion in order to meet mechanical requirements. However during long operation time more than 30 years, there are corrosion in the under frame side sill caused by environmental effect, vibration and etc. So, detection and evaluation of the corrosion in the under frame nondestructive is one of important and extending their life time. So, in this study, we have investigated performance of pulsed eddy current testing method by measuring thickness variation of fabricate of carbody and under frame for rolling stocks. And then, the process of evaluating remaining life according to testing of corrosion amount is introduced.
Mechanical degradation of cross-ply laminates monitored by acoustic emission
A. Paipetis, M. Xyrafa, N. M. Barkoula, et al.
This study deals with the investigation of cross ply composites failure by acoustic emission (AE). Broadband AE sensors monitor the different sources of failure in coupons of this material during a tensile loading-unloading test. The cumulative number of AE activity, and other qualitative indices based on the shape of the waves, were well correlated to the sustained load. AE parameters indicate the shift of failure mechanisms within the composite as the load increases. The ultimate goal is a methodology based on NDT techniques for real time characterization of the degradation and identification of the fracture stage of advanced composite materials.
Development of a C-Scan phased array ultrasonic imaging system using a 64-element 35MHz transducer
Fan Zheng, Changhong Hu, Lequan Zhang, et al.
Phased array imaging systems provide the features of electronic beam steering and dynamic depth focusing that cannot be obtained with conventional linear array systems. This paper presents a system design of a digital ultrasonic imaging system, which is capable of handling a 64-element 35MHz center frequency phased array transducer. The system consists of 5 parts: an analog front-end, a data digitizer, a DSP based beamformer, a computer controlled motorized linear stage, and a computer for post image processing and visualization. Using a motorized linear stage, C-scan images, parallel to the surface of scanned objects may be generated. This digital ultrasonic imaging system in combination a 35 MHz phased array appears to be a promising tool for NDT applications with high spatial resolution. It may also serve as an excellent research platform for high frequency phased array design and testing as well as ultrasonic array signal algorithm developing using system's raw RF data acquisition function.
Static test of the embedded fiber Bragg gratings composite wind turbine blades
Zhichun Zhang, Zhong Huang, Yanjiu Liu, et al.
Wind power is non-pollution energy. Wind energy is getting more attentions when the energy problems come out. Blades are the most critical parts in the wind turbine, so it's very important to do research on the wind turbine blades. In this paper, 300W small wind turbine blades are used for test analysis. The test is based on structural analysis of the blades and layout of the Bragg sensor (FBG) and strain gauges. The smart blade static load experiments were done on a single point and multiple points load. The FBG sensors strain monitoring results shows the same strain distribution rule as finite element simulation result, which confirmed that wind turbine blade structural health monitoring using FBG sensor is feasible.
Assessment of PZT transducer bonding techniques under drop-weight impact loading in composites
Kyle R. Mulligan, Pierre-Claude Ostiguy, Patrice Masson, et al.
This paper describes the robustness of a structural health monitoring system (SHM) that utilizes lead-zirconatetitanate (PZT) transducers tested on carbon fibre composite coupons under drop-weight impact loading. Four PZT transducers are attached to the surface of 10.16 cm x 15.24 cm aerospace grade carbon fibre coupons using four types of adhesives: cyanoacrylate, epoxy, methyl methacrylate, and silicon. Each PZT transducer is tuned to excite preferentially an A0 mode guided wave burst into each composite coupon prior to and following an impact. The output from a PZT transducer, the amplitude of the propagating guided waves measured using a laser vibrometer on the coupon surface and the RMS velocity is plotted. The cycle is repeated for the three remaining transducers. The electrical admittance is also measured using an impedance analyzer prior to and following impact. This paper illustrates how a robustness metric expressed in terms of admittance can be used to infer the ability of the SHM system to generate guided waves and to detect damage following impact. The robustness metric is a measure of the adhesive strength and the mechanism to provide accurate damage detection results. It is shown that transducers attached using silicon provide accurate damage detection results based on pre-attached adhesive yielding difference of <0.5% obtained from electrical admittance measurements before and after impact.
Physics-based classification of acoustic emission waveforms
Duwarahan Rajendra, Travis Knighton, Albert Esterline, et al.
The classification of acoustic emission source mechanisms based on features related to the physics of acoustic emission signal generation is considered in this paper. Numerically generated acoustic emission waveforms are used for this purpose. Conventional acoustic emission parameters such as rise-time, duration, and frequency content do not effectively characterize acoustic emission waveforms for the purpose of identifying the source mechanisms. Features unique to the different source mechanisms and relative positions of the sensor with respect to the source were identified and extracted from numerically obtained acoustic emission waveforms. This feature selection appears to be successful in capturing the differences related to the source mechanisms considered here. Correlation coefficients of the 45 features with different waveforms were first obtained, and their principal components determined. The dominant principle components were found to adequately characterize the waveforms and relate them to their source mechanisms. Better than 90 percent success was seen when only the first two principle components were employed, even in noisy signals considered here.
Residual capacity estimation of bridges using structural health monitoring data
In this study, a vibration-based procedure for residual capacity estimation of bridges after damaging earthquake events is proposed. The procedure starts with estimation of collapse capacity of the intact bridge using incremental dynamic analysis (IDA) curves. The collapse capacity is defined as the median intensity level of the earthquakes that cause global or local collapse within the structure. A database of post-earthquake modal properties is created by calculating the analytical modal properties of the bridge after each nonlinear response history analysis performed for generation IDA curves. After the damaging event, experimental modal properties of the bridge are identified from vibration measurements of the bridge. These properties along with the modal properties database are used to find ground motionintensity pairs that can drive nonlinear FE model of the structure to the current damage state of the bridge. The IDA curves corresponding to the damaged FE model of the bridge are subsequently used to estimate amount of loss in collapse capacity of the damaged structure. Estimated loss in capacity of the bridge besides the bridge-site-specific seismic hazard curves are used to update the functionality status of the bridge. Proposed procedure is applied to experimental data from a large-scale shake table test on a quarter-scale model of a short-span reinforced concrete bridge. The bridge was subjected to a series of earthquake ground motions introducing progressive seismic damage to the bridge which finally led to the failure of one of the bents. Residual collapse capacity and functionality status of the bridge are updated at different stages of the experiment using the proposed procedure.
Laser ultrasound technique for material characterization of Zircaloy cladding tubes in elevated temperature environment
Cheng-Hung Yeh, Che-Hua Yang
This research focuses on characterizing elastic properties of Zircaloy cladding tubes at high temperature environment up to 295°C. A laser ultrasound technique (LUT) is used to measure the dispersions of guided waves propagating along the axial direction of the cladding tubes at different temperature environment. It is shown that the LUT is able to measure the dispersion curve of Zircaloy in the elevated temperature environment. Then an inversion procedure is used to determine elastic constants of the Zircaloy tubes at high temperature from the measured dispersion spectra of guided waves. The dispersion spectra shift towards the direction of lower frequency and lower velocity while the temperature increase. The Young's modulus is found to decrease linearly as the temperature increasing. This method is potentially useful to probe the material properties at high temperature environment in a remote and nondestructive way which is desired in nuclear power industry.
Laser ultrasound technique for ray tracing investigation of Lamb wave tomography
Chia-Han Wu, Che-Hua Yang
This paper presents a method for Lamb wave tomography utilizing a quantitative laser ultrasound visualization technique. Lamb wave tomography had been made for image restructuring of the defect region information of specimen, including position, size and shape. Previous researches developed existing algorithm to restructure image in Lamb wave tomography. However these restructured algorithms are susceptible to refraction, strong scattering or abrupt change in the thickness and result inaccurate image reconstruction. This paper employs experimental method named offset grid scan for Lamb wave propagating along samples and extracts the group velocity of Lamb wave using π -point phase comparison signal processing. The goal of the offset grid scan in a very short temporal domain presented in this study is to counteract the above problem lead to various errors. In this research, the experimental method with the numerical results is more accurate than previous algorithms.
Fabrication of 1-3 piezo-composites using new micro PZT fibers
Caifeng Chen, Jun Liu, Xiaoning Jiang, et al.
This paper presents a novel fabrication method of PZT micro-fibers using activated carbon template with the aim of manufacturing PZT/epoxy 1-3 composites. Porous carbon was first prepared by chemical activation technology. The pore diameter formed in an activated carbon template is of several microns and lengths are up to several millimeters. These pores provide a basic platform to grow PZT fibers inside. Then the carbon template is removed at high calcination temperatures to form PZT micro-fibers. Subsequently, thermo-gravimetric analysis (TG) and differential scanning calorimetry (DSC) were performed to analyze the process of removing the template as temperature changing. For manufacturing 1-3 piezo-composites, the PZT fibers were carefully aligned in one direction and infiltrated by epoxy resin. Based on the observation from X-ray diffraction (XRD) the fibers show a pure pervoskite phase at low sintering temperature of 950°C. The fibers embedded orderly in the epoxy matrix are smoothly distributed and straightened which were observed using a scanning electron microscopy (SEM). The diameter of fibers is around several microns with the length up to a few millimeters, matching well with pores in the template. The new micro-fiber composite material can be potentially used in a sensor with high directivity in structural health monitoring.
Application of anti-symmetric flexural modes for the detection of moisture
Po-Hsien Tung, Che-Hua Yang
Anti-symmetric flexural (ASF) modes are anti-symmetric type of guided waves propagating along the tip of wedge-shaped waveguides. While the wedge tips are coated a thin layer of hydroscopic film, the velocity of ASF mode is sensitive the moisture through its contact with the film. This study presents a combined numerical experimental investigation on the effects of moisture for the propagation behaviors of ASF modes. A laser ultrasound technique is applied to measure dispersion spectra of ASF modes propagating along the wedge tips with hydroscopic film under various humidity controlled by a chamber. Finite element simulations are used to simulate the effects of moisture on the dispersion curves of the ASF modes.
A novel fatigue monitoring system utilizing bio-inspiration concept of data track of tree rings
Shi Bai, Zhi Zhou, Jinping Ou
The conventional analysis of fatigue damage accumulation based on the whole strain course has defects such as: high cost, difficult to replace the strain sensors, complex system and unadaptable to engineering application et al. The data track of tree rings links the fatigue monitoring and the bio-inspiration concept together. A counter based on Digital Signal Processing (DSP) technology is adopted to record the realtime characteristic of fatigue behavior: the amplitude of strain, the number of cycles and the stress state. Through the realization of the fatigue analysis algorithm by the DSP hardware technique a novel fatigue monitoring system is developed. The data track of tree rings can definitely and increasingly record the environmental characteristic of different environment growing condition, and this fatigue meter can record the local fatigue course: the amplitude of strain, the number of cycles and the stress state. Thus, it is convenient to realize the analysis of fatigue damage accumulation and give an early warning for structures.
Thermal protection system (TPS) monitoring using acoustic emission
D. A. Hurley, D. R. Huston, D. G. Fletcher, et al.
This project investigates acoustic emission (AE) as a tool for monitoring the degradation of thermal protection systems (TPS). The AE sensors are part of an array of instrumentation on an inductively coupled plasma (ICP) torch designed for testing advanced thermal protection aerospace materials used for hypervelocity vehicles. AE are generated by stresses within the material, propagate as elastic stress waves, and can be detected with sensitive instrumentation. Graphite (POCO DFP-2) is used to study gas-surface interaction during degradation of thermal protection materials. The plasma is produced by a RF magnetic field driven by a 30kW power supply at 3.5 MHz, which creates a noisy environment with large spikes when powered on or off. AE are waveguided from source to sensor by a liquid-cooled copper probe used to position the graphite sample in the plasma stream. Preliminary testing was used to set filters and thresholds on the AE detection system (Physical Acoustics PCI-2) to minimize the impact of considerable operating noise. Testing results show good correlation between AE data and testing environment, which dictates the physics and chemistry of the thermal breakdown of the sample. Current efforts for the project are expanding the dataset and developing statistical analysis tools. This study shows the potential of AE as a powerful tool for analysis of thermal protection material thermal degradations with the unique capability of real-time, in-situ monitoring.
Combination of a GMR sensor and reconstruction algorithm: a novel magnetic sensing system
Over the past few years, the authors have developed a reconstruction algorithm that can accurately reconstruct images of flaws from data obtained using conventional ECT sensors. The algorithm is simple and fast and involves few steps, thus making it suitable for implementation on a PC. The algorithm can be applied to study eddy current systems; it can also be used in conjunction with non-destructive testing methods involving a magnetic field. However, there is one inherent limitation related to sensor design. In eddy current or magnetic flux leakage, a conventional sensor is used to detect flaws in damaged areas. This sensor is designed in such a manner that when the magnetic field is imposed on the target surface, the strength of the magnetic field is maximized. This measurement method has remained unchanged since the introduction of the technique. The developed reconstruction algorithm is designed for data obtained by imposing a uniform magnetic field on the target surface. Recent developments in computer technology have enabled the integration of computing and testing equipment; in this context, the authors believe that a new sensor for use with reconstruction algorithm will be required. Therefore, the authors have developed a prototype sensor for applications to magnetic flux leakage. The developed sensor comprises a GMR magnetic field sensor to detect a static magnetic field and two magnets adjacent to the GMR sensor to magnetize the target specimen. The results of the combined use of the sensor and the reconstruction algorithm are presented in this paper.
Live feed and variable snapshot recording of embedded magnetostrictive particulate sensors
Dustin L. Spayde, Oliver J. Myers
This paper details an experiment using MSP, embedded into the matrix of carbon fiber beams, to locate predetermined damage in each sample. The fabrication process of the composite samples and the development of the data acquisition system used for this experiment are heavily detailed, including our method of implementing a live data feed with variable "snapshot" recording. Also included are preliminary results from the experiment. These preliminary results suggest credible flaws and lead to improvements in the fabrication process. This work identifies potential obstacles when fabricating composites embedded with MSP and proposes possible solutions.
Research status on aerodynamic interference effects of wind-resistant performance of pylon
Shengli LI, Yu Lu, Dongwei Wang, et al.
The aerodynamic interference effects of wind-resistant performance for pylon is one of very important problems in numerical simulation studies of wind resistant of bridges. On the basis of looking through a great deal of related literatures at home and abroad, research history, contents, method and achievements of the aerodynamic interference effects are summarized, and the existing problem for galloping, buffeting and vortex-induced vibration of pylon and directions for the next research are pointed out.
Feasibility research report of villa constructed of glass fiber reinforced concrete
Shengli Li, Yu Lu, Dongwei Wang
With the development of economy and improvement degree of modernization, the villa project design program tend to focus on the green, high-tech, humanities, and more emphasis on the integrity of space, noble and elegant feeling. Therefore, based on the study of literatures, this paper discussed the present situation and issue and features of Glass Fiber Reinforced Concrete and the feature of assembly house, and confirmed that the villa of assemble house is feasible by built of Glass Fiber Reinforced Concrete.